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    基于气体组分分区监测的循环流化床锅炉SNCR脱硝系统优化改造与应用

    Optimization and retrofit of SNCR denitration system in circulating fluidized bed boiler based on gas component partition monitoring

    • 摘要: 针对循环流化床运行灵活性提升后造成的SNCR(Selective Non-atalytic Reduction,SNCR)系统脱硝效率下降、NOx超低排放困难、逃逸氨增多等问题,以某300 MW循环流化床(Circulating Fluidized Bed,CFB)锅炉为研究对象,提出了全新的技术解决方案。首先,设计并增设了气体组分分区在线监测系统,实现了炉膛内各区域气体组分的精确监测,以此指导差异化控制。其次,完成了SNCR脱硝系统的改造,实现了以分离器为控制单元的尿素量调节,通过尿素总量与分离器控制单元分量相结合的方式调控尿素流量,实现了“实时测量、分区调控、协同优化、整体最佳”。最后,根据监测结果实施了控制策略的优化,提升了NOx排放的均匀性和稳定性,在提高脱硝效率的同时,降低了单位发电尿素耗量。上述工作实现了对锅炉燃烧过程的精准监控和污染物排放的有效控制,满足了超低排放标准,尿素节省量在12.05%~18.1%,NOx排放的波动由8%~12%降至5%以下。相关研究为循环流化床锅炉的NOx排放控制和SNCR脱硝系统的优化提供了有益的参考,对于提升循环流化床锅炉运行环保性和灵活性具有重要意义。

       

      Abstract: In response to the issues of decreased denitration efficiency of the SNCR (Selective Non-atalytic Reduction, SNCR) system, difficulties in achieving ultra-low NOx emissions, and increased ammonia slip caused by the enhanced operational flexibility of CFB (Circulating Fluidized Bed), boilers, a novel technical solution was developed using a 300 MW CFB boiler as the research subject. Firstly, an online gas component partition monitoring system was designed and installed, enabling precise measurement of gas components in various regions of the furnace, which guided differentiated control strategies. Secondly, the SNCR denitration system was retrofitted to allow for the regulation of urea quantity with the separator as the control unit. By combining the total urea flow with the component control unit of the separator, a "real-time measurement, partitioned control, collaborative optimization, and overall optimization" approach was achieved. Finally, the control strategy was optimized based on the monitoring results, enhancing the uniformity and stability of NOx emissions. This improved denitration efficiency while reducing the urea consumption per unit of power generation. These efforts resulted in precise monitoring of the boiler combustion process and effective control of pollutant emissions, meeting ultra-low emission standards. The urea savings ranged from 12.05% to 18.1%, and the fluctuation of NOx emissions was reduced from 8%–12% to below 5%. This research provides a valuable reference for NOx emission control and the optimization of SNCR denitration systems in CFB boilers, significantly contributing to the enhancement of environmental friendliness and operational flexibility of CFB boilers.

       

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