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    质子交换膜电解槽和燃料电池故障机理与诊断

    Failure mechanisms and diagnosis of proton exchange membrane electrolyzers and fuel cells

    • 摘要: 随着全球能源体系向低碳化、清洁化转型,利用氢能发电与水电解制氢储氢已逐渐成为降低化石能源依赖和加速电网新能源转型的重要方式。制氢和发电装置是其中的关键设备,其性能、稳定性和寿命直接关系到氢能产业链的整体效率与应用前景,基于质子交换膜的燃料电池发电与电解水制氢技术具有良好发展前景,但成本和耐久性仍然有待提升,限制了其进一步的商业化。首先简述了基于质子交换膜技术制氢和发电与其他方法相比较的优势。接着,详述了质子交换膜电解槽故障机理与诊断方法,针对膜的降解和流场堵塞等典型故障,分析不同故障产生的原因、对设备中关键部件的影响及缓解措施,综述了基于模型和基于数据的故障诊断方法,比较了不同诊断方法的原理、研究成果与优劣势。然后,梳理了质子交换膜燃料电池的工作原理,分析了典型水淹和膜干故障产生的原理及对设备的影响;综述了质子交换膜燃料电池故障诊断方法的最新进展,对比基于试验、基于模型和基于数据的故障诊断方法的原理、研究成果与优劣势。最后,从故障机理与模型建立、在线诊断与多故障分类、故障缓解与控制策略优化以及综合发展4个层面提出未来发展方向,包括构建可用于诊断的多物理场机理模型并融入老化规律;发展适应实际工况的在线诊断方法,提高复合故障识别能力;优化控制与缓解策略,实现自适应调节;结合燃料电池的成熟经验,发展针对电解槽特性的诊断体系,提升系统可靠性。

       

      Abstract: As the global energy system transitions toward low-carbon and clean energy, utilizing hydrogen for power generation and producing and storing hydrogen through water electrolysis has gradually become a key approach to reducing dependence on fossil fuels and accelerating the transformation of power grids toward new energy. Hydrogen production and power generation units are key components in this system, with their performance, stability, and lifespan directly impacting the overall efficiency and application prospects of the hydrogen energy industry chain. Proton exchange membrane fuel cell power generation and water electrolysis hydrogen production technologies hold promising prospects, but cost and durability remain areas requiring improvement, limiting their further commercialization. First, it briefly describes the advantages of hydrogen production and power generation based on proton exchange membrane technology compared to other methods. Subsequently, the failure mechanisms and diagnostic methods for proton exchange membrane electrolysis cells are elaborated. For typical failures such as membrane degradation and flow field blockage, the causes of different failures are analyzed. The impact on critical components within equipment and corresponding mitigation measures are addressed. Model-based and data-driven fault diagnosis methods are reviewed, comparing the principles, research outcomes, and advantages and disadvantages of different diagnostic approaches. Then, the working principle of proton exchange membrane fuel cells was outlined, and the mechanisms behind typical flooded and membrane dry failures were analyzed, along with their impact on equipment. The latest advances in fault diagnosis methods for proton exchange membrane fuel cells are reviewed, comparing the principles, research outcomes, and advantages and disadvantages of test-based, model-based, and data-based diagnostic approaches. Finally, future development directions are proposed across four dimensions: fault mechanism and model establishment, online diagnosis and multi-fault classification, fault mitigation and control strategy optimization, and integrated advancement. These include: constructing multi-physics mechanism models for diagnostics that incorporate aging patterns; developing online diagnostic methods adapted to actual operating conditions to enhance composite fault recognition capabilities; optimizing control and mitigation strategies to achieve adaptive regulation; Leveraging established fuel cell expertise to develop diagnostic systems tailored to electrolyzer characteristics, thereby enhancing overall system reliability.

       

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