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    Mo掺杂镍合金催化剂的甲烷催化裂解制备碳纳米管

    Mo-Doped Ni-Based catalysts for catalytic decomposition of methane to carbon nanotubes

    • 摘要: 为解决镍基催化剂在甲烷裂解制备多壁碳纳米管(MWCNT)过程中易失活、产物石墨化程度低、管径不均的问题,采用共沉淀法以层状双氢氧化物 LDH 为前驱体制备了Mo掺杂Ni合金催化剂,通过XRD、TEM、EDS、Raman、SEM 等表征手段分析了催化剂的物相结构、颗粒分散性及 MWCNT 的微观结构与性能,并在回转炉反应器中探究Mo 掺杂量、反应温度等因素对甲烷裂解催化性能及MWCNT 制备效果的影响。结果表明,通过合成LDH前驱体制备的催化剂活性物质分布均匀,Mo掺杂显著抑制了催化剂的失活,提高了催化性能,温度为650 ℃时,催化剂Ni2.7Fe0.3Mo0.2@Al2O3在1 h内甲烷转化率达到了75.65%,显著高于无Mo掺杂对照组(50.42%),产物 MWCNT 石墨化程度得到了提高,IG/ID为0.93,平均管径为33.1 nm,管径分布在22.1~39.6 nm,在20 MPa下的电阻率为22.1 mΩ·cm,明显优于商业对照组(24.6 mΩ·cm)。

       

      Abstract: To address the issues of easy deactivation, low graphitization degree of the product, and non-uniform tube diameter of Ni-based catalysts during the synthesis of multi-walled carbon nanotubes (MWCNTs) via methane cracking, a Mo-doped Ni-based alloy catalyst was fabricated by the coprecipitation method using layered double hydroxide (LDH) as the precursor. A series of characterization techniques including X-ray diffraction (XRD), transmission electron microscopy (TEM), energy-dispersive X-ray spectroscopy (EDS), Raman spectroscopy, and scanning electron microscopy (SEM) were employed to characterize the phase composition and crystal structure, particle dispersion of the catalyst, as well as the microstructural features and performance of the as-synthesized MWCNT. Moreover, the effects of key reaction parameters including Mo doping content and reaction temperature on the catalytic performance for methane cracking and the preparation performance of MWCNT were investigated in a rotary furnace reactor. The results indicated that the active components of the catalyst prepared from the LDH precursor presented uniform dispersion; Mo doping significantly suppressed the deactivation of the catalyst and thus enhanced its catalytic performance for methane cracking. Specifically, at a reaction temperature of 650 ℃, the Ni2.7Fe0.3Mo0.2@Al2O3 catalyst achieved a methane conversion rate of 75.65% within 1 h, which was remarkably higher than that of the Mo-free control sample (50.42%). In addition, the as-obtained MWCNT product exhibited an improved graphitization degree with an IG/ID ratio of 0.93, an average tube diameter of 33.1 nm and a narrow diameter distribution ranging from 22.1 nm to 39.6 nm. The resistivity of the as-synthesized MWCNTs was measured to be 22.1 mΩ·cm under 20 MPa, which was evidently superior to that of the commercial MWCNT control sample (24.6 mΩ·cm).

       

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