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    污泥与H2O/CO2协同气化反应规律

    Synergistic gasification reaction law of sludge and H2O/CO2

    • 摘要: 气化技术作为最具发展前景的热化学转化技术之一。利用气化技术可将污泥等废物转化为有价值的H2、CO等气体,实现了废弃物资源化、无害化和规模化处理。采用热重和固定床装置研究了污泥与H2O/CO2协同气化反应规律,分析了污泥有机质气化反应性及可燃气产物分布。研究结果表明,污泥焦的CO2气化反应速率和碳转化率随温度的升高逐渐增加,但在达到一定温度后趋于稳定。当气化反应温度从900 ℃升到950 ℃时,反应最大速率从5 min左右缩短至瞬间完成。这一变化表明,在反应初期,污泥焦中的较易反应的碳成分能够迅速与气化剂发生反应。然而,对于那些难以反应的碳成分,它们与气化剂的反应则需要更长的时间。污泥焦与H2O反应时,直到1000 ℃,污泥焦都未能完全气化,碳转化率为92.34%,产生这一现象的主要原因在于污泥中灰分的含量较高,这些灰分在反应中起到了阻碍作用,限制了气化剂与污泥中有机物质的有效接触。随着温度的升高,H2的产量从58.84 L/kg增加到242.97 L/kg,CO的产量从10.28 L/kg增加到152.41 L/kg,表明反应速率越来越快。当H2/CO比例从5.72降低到1.59,表明水煤气变换反应随着温度的升高而减弱。同时,当气化剂为H2O、CO2和H2O/CO2时,污泥焦的气化碳转化率分别为95.57%、91.16%和100%。在900~950 ℃时,H2的释放速率由10.48%减少到2.71%,CO的释放速率由72.44%%减少到1.01%,表明污泥中的碳即将气化完全,这与碳转化率结果相似。可见,当气化剂为混合气化剂时,污泥焦中碳全部反应完全,表明污泥焦与CO2/H2O反应时存在正向协同过程,主要原因在于污泥中的灰分在H2O/CO2混合气化过程中发挥了显著的催化作用,这种催化作用促进了气化反应的进行,增强了污泥焦与气化剂之间的相互作用,从而实现了正向的协同效应。

       

      Abstract: Gasification technology is one of the most promising thermochemical conversion technologies. Gasification technology can convert sludge and other waste into valuable gases such as H2 and CO, achieving waste resource utilization, harmless treatment, and large-scale treatment. This article investigates the synergistic gasification reaction between sludge and H2O/CO2 using thermogravimetric and fixed bed devices and analyzes the gasification reactivity of sludge organic matter and the distribution of combustible gas products. The research results indicate that the CO2 gasification reaction rate and carbon conversion rate of sludge coke gradually increase with the temperature increase, but tend to stabilize after reaching a certain temperature. When the gasification reaction temperature is raised from 900 ℃ to 950 ℃, the maximum reaction rate is shortened from about 5 minutes to instantaneous completion. This change indicates that in the early stages of the reaction, the more reactive carbon components in the sludge char can quickly react with the gasifying agent. However, for those carbon components that are difficult to respond to, their reaction with gasification agents requires a longer time. When sludge coke reacts with H2O, it cannot be completely gasified until 1000 ℃, with a carbon conversion rate of 92.34%. The main reason for this phenomenon is the high ash content in the sludge, which hinders the effective contact between the gasifying agent and organic substances in the sludge during the reaction. With the increase in temperature, the yield of H2 increased from 58.84 L/kg to 242.97 L/kg, the yield of CO increased from 10.28 L/kg to 152.41 L/kg, indicating that the reaction rate was getting faster and faster. When the H2/CO ratio decreased from 5.72 to 1.59, the water-gas shift reaction weakened with the increase of temperature. Meanwhile, when the gasifying agents are H2O, CO2, and H2O/CO2, the gasification carbon conversion rates of sludge coke are 95.57%, 91.16%, and 100%, respectively. At 900–950 ℃, the release rate of H2 decreased from 10.48% to 2.71%, and the release rate of CO decreased from 72.44% to 1.01%, indicating that the carbon in the sludge is about to be completely gasified, which is similar to the results of carbon conversion rate. It can be seen that when the gasifying agent is a mixed gasifying agent, all carbon in the sludge coke reacts completely, indicating a positive synergistic process between sludge coke and CO2/H2O. The main reason is that the ash content in the sludge plays a significant catalytic role in the H2O/CO2 mixed gasifying process, which promotes the gasification reaction and enhances the interaction between sludge coke and gasifying agent, thereby achieving a positive synergistic effect.

       

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