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    光伏污泥中氟化钙的超声浮选分离强化机理

    Enhancement mechanism of ultrasonic flotation separation for calcium fluoride from photovoltaic sludge

    • 摘要: 光伏污泥是含氟废水经絮凝−压滤处理后产生的固体废弃物,富含氟化钙资源,具有较高的回收价值。然而,由于污泥颗粒在絮凝剂作用下形成复杂的絮体结构,分散性差,常规浮选难以实现氟化钙的高效分离。为此,提出利用超声技术促进污泥分散,通过空化效应强化光伏污泥中氟化钙的浮选回收。采用激光粒度分析仪、紫外分光光度计、Zeta电位测定仪及场发射扫描电镜−能谱仪(FSEM-EDS)系统地研究了超声处理前后污泥颗粒的分散行为、药剂吸附特性、表面电负性及微观形貌变化,揭示了超声强化浮选的作用机理。结果表明:超声作用显著促进了污泥颗粒的解聚,打散了原有的团聚体结构,使颗粒分散性得到明显提升,为后续浮选分离创造了有利条件;空化效应产生的微射流冲击使SiO2等杂质从颗粒表面脱落,清洁了矿物表面;同时,颗粒表面电位的显著变化进一步验证了超声对杂质剥离的促进作用。经超声预处理后,颗粒对捕收剂油酸钠的吸附能力增强,氟化钙的可浮性显著提高。在超声功率450 W、作用时间3 min条件下,浮选精矿中氟化钙品位由63.50%提升至67.62%,回收率由53.24%提高至72.37%。研究结果为光伏污泥中氟化钙的高效回收提供了绿色可行的技术途径,对促进光伏产业固废的减量化、无害化与资源化利用具有重要参考价值。

       

      Abstract: Photovoltaic sludge, a solid waste generated from the flocculation–filter press treatment of fluoride-containing wastewater, is rich in calcium fluoride with high recovery potential. However, because the sludge particles form complex floc structures under the action of flocculants and thus exhibit poor dispersibility, it is difficult to achieve efficient separation of calcium fluoride by conventional flotation. This study introduces an ultrasonic pretreatment to enhance sludge dispersion and promote CaF2 flotation recovery through cavitation effects. The particle dispersion behavior, reagent adsorption, surface charge, and microstructural evolution before and after ultrasonic treatment were systematically analyzed using a laser particle size analyzer, UV–visible spectrophotometer, zeta potential analyzer, and FSEM–EDS. Results indicate that ultrasound effectively disintegrates sludge aggregates, breaks floc structures, and significantly improves particle dispersion, facilitating subsequent flotation. Cavitation-induced microjets remove SiO2 and other surface impurities, while the notable change in surface potential confirms impurity detachment. Ultrasonic pretreatment enhances sodium oleate adsorption, thereby improving CaF2 floatability. Under optimal conditions (450 W, 3 min), the CaF2 grade in the concentrate increased from 63.50% to 67.62%, and the recovery rate rose from 53.24% to 72.37%. This study provides a green and effective approach for the efficient recovery of calcium fluoride from photovoltaic sludge, offering valuable insights into the reduction, harmless treatment, and resource utilization of solid waste in the photovoltaic industry.

       

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