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    退役风机叶片热化学处置研究进展:焚烧与热解技术原理、工艺及产物分析

    Research progress on thermochemical disposal of decommissioned wind turbine blades: Principles, processes, and product Analysis of incineration and pyrolysis technologies

    • 摘要: 在我国风电装机容量连续15年位居全球首位的背景下,早期安装的风机叶片正集中进入退役期,其规模化绿色处置已成为紧迫挑战。2025年已经迎来首轮风机叶片“退役潮”,当年退役规模超1.2吉瓦;预计到2040年,累计退役规模将达150吉瓦,总报废叶片量将接近300万吨。风机叶片的主要成分为玻璃纤维增强树脂基复合材料,具有体积大、难降解以及资源化利用困难的特点。以焚烧和热解为代表的热化学处置技术是实现退役叶片减容、减量与资源化利用的关键途径。本文系统综述了焚烧和热解技术在退役风机叶片热化学处置中的研究进展,重点阐述了其反应原理、工艺及产物特性。焚烧技术通过高温氧化回收能量,适用于发电及水泥窑协同处置,但存在纤维高温损伤和污染物排放问题;热解技术在缺氧条件下将有机组分转化为热解油、合成气和固体残渣,可实现产物的多元化利用,但面临能耗高、产物提质难等挑战。研究表明,焚烧残渣中玻璃纤维强度随温度升高显著下降,而热解技术可相对保持纤维结构的完整性,且热解油富含酚类等高值化学品。总而言之,当前热化学处置技术仍受原料复杂性、能耗经济性及产物价值提升困难等因素制约,未来需通过工艺优化、产物定向调控以及跨行业协同处置,推动技术向高效、高值与规模化方向发展,以支撑风电产业全生命周期绿色循环。

       

      Abstract: Against the backdrop of China's wind power installed capacity ranking first in the world for 15 consecutive years, the early installed wind turbine blades are entering the decommissioning period in a centralized manner, making their large-scale green disposal an urgent challenge. It is estimated that by 2040, the cumulative de-commissioned capacity of wind power in China will reach 150 GW, with the total mass of waste blades ap-proaching 3 million tons. Thermochemical disposal technologies, represented by incineration and pyrolysis, are key pathways for achieving volume reduction and resource utilization of blades. This paper systematically re-views the research progress of incineration and pyrolysis technologies, with a focus on their reaction principles, processes, and product characteristics. Incineration technology recovers energy through high-temperature oxi-dation but suffers from issues such as fiber damage and pollutant emissions. Pyrolysis technology converts or-ganic components into pyrolysis oil, syngas, and solid residues under oxygen-deficient conditions, enabling diversified utilization of products, yet faces challenges in product upgrading. Research indicates that the strength of glass fibers in incineration residues significantly decreases with increasing temperature, while py-rolysis can maintain relatively intact fiber structure, and the pyrolysis oil is rich in high-value chemicals such as phenols. In summary, current thermochemical disposal technologies are still constrained by factors such as the complexity of blade raw materials, energy consumption and economic viability, and difficulties in product valorization. Future efforts should focus on process optimization, targeted product regulation, and cross-industry collaborative disposal to promote the large-scale development of these technologies.

       

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