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    退役风电叶片热解油旋流燃烧与NOx生成特性的数值模拟研究

    Numerical simulation of swirl combustion and NOx formation of pyrolysis oil derived from end-of-life wind turbine blades

    • 摘要: 热解是退役风电叶片回收及循环利用的主要技术路径之一,其副产物热解油具有较高的低位热值和潜在燃料替代价值。旋流燃烧是实现叶片热解油高效燃烧的重要手段,但旋流强度对其燃烧与NOx生成特性的影响尚不明确。为此,研究采用数值模拟方法,系统考察了不同旋流数(S=0.50、0.71、1.02)对热解油旋流燃烧过程中流场结构、燃烧效率及NOx生成特性等的影响规律。结果表明:随旋流数增加,燃烧室内流动结构由轴向射流主导逐步演变为中心回流主导,并且温度场空间分布发生显著改变。燃烧效率对旋流强度呈现非单调响应特征,在S=0.71条件下,中心回流区稳定性与湍流混合强度实现最佳耦合,燃烧效率与碳氢化合物去除率分别达到71.14%与94.59%。此外,旋流燃烧时,NOx主要生成于中心回流区外缘与主射流之间的剪切反应带,且NOx质量浓度与燃烧效率之间呈显著正相关性,旋流数S=0.71时,出口NOx质量浓度最高。因此,单一旋流强度调控难以兼顾高效燃烧与低NOx排放,需结合分级燃烧、烟气再循环等手段实现协同优化。研究结果可为退役风电叶片热解油及同类高黏高氮液体燃料的旋流燃烧组织提供理论支撑与设计参考。

       

      Abstract: Pyrolysis is recognized as one of the primary technological pathways for the recycling of end-of-life wind turbine blades, and its by-product, pyrolysis oil, is characterized by a relatively high lower heating value and considerable potential as an alternative fuel. Swirl combustion is regarded as an effective approach for achieving efficient combustion of blade-derived pyrolysis oil, whereas the influence of swirl intensity on combustion behavior and NOx formation characteristics remains insufficiently understood. To address this issue, numerical simulations are performed to systematically investigate the effects of different swirl numbers (S = 0.50, 0.71, and 1.02) on the flow field structure, combustion efficiency, and NOx formation during the swirl combustion of pyrolysis oil. It is demonstrated that, with increasing swirl number, the dominant flow pattern in the combustor is gradually transformed from an axial jet-dominated regime to a central recirculation-dominated regime, and significant changes are induced in the spatial distribution of the temperature field. A non-monotonic response of combustion efficiency to swirl intensity is observed. At S = 0.71, optimal coupling between the stability of the central recirculation zone and turbulent mixing intensity is achieved, and combustion efficiency and hydrocarbon removal efficiency are determined to be 71.14% and 94.59%, respectively. Furthermore, under swirl combustion conditions, NOx is found to be primarily generated in the shear reaction zone between the outer edge of the central recirculation region and the main jet. A pronounced positive correlation is revealed between NOx mass concentration and combustion efficiency, and the highest outlet NOx mass concentration is detected at S = 0.71. It is indicated that regulating swirl intensity alone is insufficient to simultaneously achieve high combustion efficiency and low NOx emissions. Instead, integrated strategies such as staged combustion and flue gas recirculation are required for coordinated optimization. Theoretical insights and design guidance are provided for the swirl combustion organization of pyrolysis oil derived from end-of-life wind turbine blades, as well as other high-viscosity, high-nitrogen liquid fuels.

       

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