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    退役风机叶片催化热解制取酚类化合物

    Catalytic pyrolysis of end-of-life wind turbine blades for production of phenolic compounds

    • 摘要: 随着风电行业的迅速发展,退役风机叶片的废物管理已成为全球性的重要挑战。退役风机叶片的堆积不仅占用大量土地资源,还可能带来生态环境污染风险。退役风机叶片热解后可获得玻璃纤维固相产物及酚类液相产物,其中酚类化合物可广泛应用于塑料、制药及化工等行业,具有一定资源化利用价值和较高附加值。为最大化回收利用退役风机叶片,针对玻璃纤维增强塑料(GFRP)及轻木、聚对苯二甲酸乙二醇酯(PET)、聚氯乙烯(PVC)泡沫等芯材填充部位开展产物分布与液相组分等热解特性分析,创新性地采用氯化锌活化轻木芯材制备氯化锌活性炭(ZnCl2−AC)用于GFRP部位(EolWTB-3)与PVC填充部位(EolWTB-4)的催化共热解,以提高退役风机叶片热解制备苯酚及酚类化合物的产量。结果表明,当EolWTB-3与EolWTB-4掺混质量比为0.75∶0.25共热解时,利用叶片中的轻木芯材与ZnCl2活化剂按1∶1质量配比制备的1ZnCl2−1AC作催化剂,使产物中苯酚与酚类化合物的选择性分别达到76.27%和96.27%。重复性试验进一步显示,该催化剂对苯酚选择性具有一定重复使用性。基于轻木基活性炭催化退役风机叶片热解制酚提出的“叶片源催化剂–定向催化热解–多相产物协同利用”技术模式,在产业可行性及环境影响性等方面均具有明显优势,为退役风机叶片规模化、高值化处理提供了一条具有推广潜力的产业化路径。

       

      Abstract: With the rapid development of the wind power industry, the management of end-of-life wind turbine blades has become a significant global challenge, as their accumulation not only occupies substantial land resources but also poses potential environmental risks. Pyrolysis of end-of-life blades can yield solid glass fiber residues and liquid phenolic products, among which phenolic compounds can be widely applied in the plastics, pharmaceutical, and chemical industries, offering considerable potential for resource recovery and high added value. To maximize recycling efficiency, this study investigates the pyrolysis characteristics, including product distribution and liquid-phase composition, of different blade components, such as glass fiber reinforced plastics (GFRP) and core materials including balsa wood, polyethylene terephthalate (PET), and polyvinyl chloride (PVC) foam. An innovative strategy is proposed in which ZnCl2-activated balsa wood-based activated carbon (ZnCl2−AC) is prepared and employed as a catalyst for the co-pyrolysis of GFRP sections (EolWTB-3) and PVC-filled sections (EolWTB-4) to enhance the yield of phenol and phenolic compounds. The results show that when the blending ratio of EolWTB-3 to EolWTB-4 is 0.75∶0.25 and the catalyst (1ZnCl2−1AC) is prepared using a 1∶1 ratio of balsa wood core to ZnCl2, the selectivity of phenol and total phenolic compounds reaches 76.27% and 96.27%, respectively. Reusability tests further indicate that the catalyst maintains stable selectivity toward phenol over multiple cycles. Based on this, a novel technical framework of “blade-derived catalyst–directional catalytic pyrolysis–synergistic utilization of multiphase products” is proposed, which demonstrates clear advantages in terms of industrial feasibility and environmental impact, providing a promising pathway for the large-scale and high-value utilization of end-of-life wind turbine blades.

       

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