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    气化渣中残炭形成机理及其对灰渣流动性影响

    Formation mechanism of residual carbon in gasification slag and its effect on ash slag fluidity

    • 摘要: 煤炭作为我国经济发展和社会稳定的重要基石,其清洁高效转化是实现可持续发展的重要路径。煤气化技术作为煤炭清洁高效利用的核心技术之一,不仅能够有效提高煤炭资源利用率,还能显著降低环境污染。在气化过程中,大部分煤焦颗粒在气化炉内直接参与气化反应,但部分煤焦颗粒在重力及复杂气流作用下沉积在熔渣壁面。这些沉积的煤焦颗粒会继续与近壁气化剂发生反应,但受熔渣流动物理因素以及熔渣中活性矿物质化学反应因素影响,部分碳未能完全转化,并残留在熔渣内部形成残炭。气化渣中残炭的形成不仅会影响气化效率,还会通过影响熔渣流变特性影响气化炉稳定运行。因此,需要对气化炉熔渣壁面煤焦颗粒沉积过程中残炭的形成机理及其对熔渣流动性影响进行深入了解。为此,聚焦于气化炉内环境影响变化,探讨了残炭生成的全生命周期过程。首先,概述了熔渣壁面煤焦颗粒的沉积特性,详细阐述了壁面温度、壁面熔融状态、煤颗粒碳转化率及煤颗粒矿物质成分等因素对颗粒沉积特性的影响,并进一步通过熔渣壁面煤焦颗粒沉积特性揭示了煤焦颗粒沉积过程中残炭的形成机理。其次,分析了残炭的表观形貌、微观结构以及化学反应特性等理化性质,这些性质对于残炭的二次利用及提高碳资源高效利用具有重要意义。最后,总结了残炭添加对不同化学组分煤灰熔融特性和黏温特性的影响。以期通过多方面阐述,从源头上解析气化渣中残炭形成的本质问题。

       

      Abstract: As an important cornerstone of my country's economic development and social stability, the clean and efficient conversion of coal is an important path to achieving sustainable development. As one of the core technologies for clean and efficient utilization of coal, coal gasification technology can not only effectively improve the utilization rate of coal resources but also significantly reduce environmental pollution. During the gasification process, most of the coal char particles directly participate in the gasification reaction in the gasifier, but some coal char particles will be deposited on the slag wall under the effect of gravity and complex airflow. These deposited coal char particles will continue to react with the gasifying agent near the wall, but due to the physical factors of slag flow and the chemical reaction factors of active minerals in the slag, some carbon cannot be completely converted and remains in the slag to form residual carbon. The formation of residual carbon in gasification slag not only affects the gasification efficiency but also affects the stable operation of the gasifier by affecting the rheological properties of the slag. Therefore, it is necessary to have a deep understanding of the formation mechanism of residual carbon during the deposition of coal char particles on the slag wall of the gasifier and its influence on the fluidity of the slag. To this end, the whole life cycle process of residual carbon generation was discussed in this paper from the influence of the environment in gasifier. First, this paper outlined the deposition behavior of coal char particles on the slag wall and explained the influence of factors such as wall temperature, wall melting state, coal particle carbon conversion rate, and coal particle mineral composition on particle deposition characteristics. Further, the formation mechanism of residual carbon during the deposition of coal char particles was elucidated by the deposition characteristic of coal char particles on the slag wall surface. Secondly, the physical and chemical properties of the residual carbon, such as the apparent morphology, microstructure, and chemical reaction properties, were analyzed, which are of great significance for the secondary utilization of residual carbon and improving the efficient utilization of carbon resources. Finally, this paper also summarized the effects of residual carbon addition on the melting characteristics and viscosity-temperature characteristics of coal ash with different chemical components. This review aims to analyze the formation of residual carbon in gasification slag from the source through multiple aspects.

       

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