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    燃煤电厂多杂质元素对SCR催化剂性能的影响规律

    Influence of multiple impurity elements on the performance of SCR catalysts in coal-fired power plants

    • 摘要: 选择性催化还原(SCR)技术是目前燃煤电厂最广泛应用的NOx脱除技术。针对生物质掺烧烟气中多杂质导致的催化剂失活难题,系统考察了钾(K)、磷(P)、氯(Cl)单组分及多组分杂质元素对商业钒钨钛脱硝催化剂的微观毒化机制。试验结果表明,单一K元素通过深度中和表面强酸位点以及迫使钒物种产生过度还原从而引发了催化剂的不可逆失活。在多元杂质同掺杂的体系中,K与P展现出破坏力极强的协同致毒效应,致使商业催化剂的最佳NOx转化率降低至18%(下降约81%),近乎彻底失活。然而,Cl的介入使得被K与P协同毒化的催化剂最佳NOx转化率成功回升至60%左右。结合表面酸性位点和价态组分分析,Cl在商业催化剂表面显著的拮抗作用被证实。高电负性的Cl通过转移K引入的过剩电子削弱了其与酸性位点的结合,同时还保障了活性组分氧化还原电子转移路径的畅通,保留了反应物吸附活化的必要通道。在燃煤电厂生物质掺烧背景下,多杂质共存时复杂的电子诱导与酸位重构博弈机制的探索为发展具有高催化活性以及多杂质元素协同抗中毒特性的商业脱硝催化剂提供了重要依据和理论支持。

       

      Abstract: Selective catalytic reduction (SCR) is currently the most widely employed technology for NOx removal in coal-fired power plants. To address the catalyst deactivation caused by multiple impurities in flue gas from biomass co-firing, the individual and combined poisoning effects of potassium (K), phosphorus (P), and chlorine (Cl) on commercial V2O5–WO3/TiO2 denitration catalysts were systematically investigated, with particular emphasis on the underlying microscopic mechanisms. The results demonstrate that K alone induces irreversible catalyst deactivation by extensively neutralizing strong surface acid sites and promoting the excessive reduction of vanadium and tungsten species. In the presence of multiple impurities, K and P exhibit a pronounced synergistic poisoning effect, reducing the maximum NOx conversion of the commercial catalyst to only 18%, corresponding to a decrease of approximately 81 percentage points and resulting in nearly complete deactivation. Interestingly, the introduction of Cl restores the maximum NOx conversion of the K- and P-poisoned catalyst to approximately 60%. Combined analyses of surface acidity and oxidation states of active species reveal a significant antagonistic effect of Cl against K–P-induced poisoning. Owing to its high electronegativity, Cl facilitates the redistribution of excess electrons introduced by K, thereby weakening the interaction between K and surface acid sites while maintaining the electron-transfer pathways essential for the redox cycling of active species. Consequently, the necessary pathways for reactant adsorption and activation are preserved. In the context of biomass co-firing in coal-fired power plants, these findings provide mechanistic insights into the complex interplay between electron redistribution and surface acid-site reconstruction in multi-impurity environments, offering a theoretical basis for developing commercial denitration catalysts with high catalytic activity and enhanced resistance to synergistic poisoning by multiple impurities.

       

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