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    轮斗挖掘机全自动控制技术应用研究

    Research on application of fully automatic control technology for wheel bucket excavators

    • 摘要: 露天矿开采连续剥离工艺具有规模大、生产效率高、运输费用低等特点,在露天矿开采过程中发挥了关键作用。根据露天采矿场实际地质条件做好机械设备的科学控制和管理,可有效提高剥离工艺效率等各项作业。为进一步提高轮斗挖掘机的生产效率,提高现场生产的自动化程度,基于5G工业互联网、卫星定位和LiDAR技术开发了露天矿轮斗挖掘机全自动控制技术。基于卫星定位系统构建剥采工作面的三维坐标系,并根据多连杆串联机器人的D-H参数(Denavit-Hartenberg参数)完成轮斗挖掘机的正运动学和逆运动学分析。通过控制策略计算程序对LiDAR装置所采集的剥采工作面的点云数据进行三维拟合,完成剥采工作面的三维建模,根据采掘带剥离工艺生成自动挖掘控制策略,并以指令集的形式发送至PLC控制器,指导轮斗连续系统完成自动作业,最终达到轮斗挖掘机全自动控制的目的。

       

      Abstract: The continuous stripping process in open-pit mining has the characteristics of large scale, high production efficiency, and low transportation costs, and has played a key role in the open-pit mining process. Scientific control and management of mechanical equipment based on the actual geological conditions of open-pit mining sites can effectively improve the efficiency of stripping processes and other operations. In order to further improve the production efficiency of bucket wheel excavator and improve the automation degree of on-site production, the fully automatic control technology of bucket wheel excavator in open pit mine is developed based on 5G industrial Internet, satellite positioning and LiDAR technology. Construct a three-dimensional coordinate system for the stripping working face based on satellite positioning system, and complete the forward and inverse kinematics analysis of the wheel bucket excavator according to the D-H parameters (Denavit-Hartenberg parameters) of the multi-link series robot. By using a control strategy calculation program, the point cloud data collected by the LiDAR device on the stripping working face is fitted in 3D to complete the 3D modeling of the stripping working face. Based on the stripping process of the mining belt, an automatic mining control strategy is generated and sent to the PLC controller in the form of an instruction set to guide the wheel bucket continuous system to complete automatic operations, ultimately achieving the goal of fully automatic control of the wheel bucket excavator.

       

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