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    基于异质模型的SOEC阴极梯度结构及反应特性研究

    Study on gradient structures and reaction characteristics of SOEC cathodes based on a heterogeneous model

    • 摘要: 固体氧化物电解池(SOEC)在高温电解制氢过程中,微观拓扑结构引发的电荷输运阻力与反应负荷分配失衡是限制其高强度运行的关键瓶颈。通过介尺度异质模拟,定量揭示孔隙率与孔径梯度设计对电化学极化行为的影响规律,并探索能够平衡输运与活性的结构精细化设计准则。基于数字化重构算法生成了均匀电极(Case A)、单孔隙率梯度电极(Case B)以及孔隙率−孔径双梯度电极(Case C) 3种结构。在确保总体孔隙率均为0.33且厚度一致的前提下,建立介尺度多物理场耦合异质模型。模拟结果揭示了微观结构诱导的反应特性随电流密度发生的演变机制。在3 000 A/m2的轻载工况下,均匀结构A表现最优,最高活化过电位 \eta _\textact 仅为0.087 V;而单梯度结构B因靠近电解质侧活性位点匮乏,其 \eta _\textact 达到0.117 V。在8 000 A/m2的载荷工况下,各结构内部气相浓度充足,表明气相传质并非此时限制性能的主因,但电极性能发生了显著变化:均匀结构的 \eta _\textact 增至0.152 V,双梯度结构在3 000 A/m2下虽因结构复杂性导致活化过电位(0.097 V)略高于均匀结构,但此时展现出卓越的抗极化能力,其 \eta _\textact 仅为0.147 V,较均匀结构更低。研究表明:均匀结构在大电流下因电解质侧三相边界(TPB)负荷升高,导致极化损耗增大。而单梯度结构的活性位点相较于均匀结构更匮乏,导致反应负荷过度集中,故全电流范围内表现最差。双梯度结构设计一方面利用流道侧大孔隙降低传输迂曲度,构建了高效输运网络;另一方面通过细化孔径大幅提升TPB密度(3.063 μm−2),从而在靠近电解质侧有效分散了局部反应应力。因此,双梯度结构更能满足SOEC大规模应用需求。研究提出的介尺度异质评价方法,为高性能SOEC阴极的结构设计提供了科学依据与定量指导。

       

      Abstract: In high-temperature water electrolysis using Solid Oxide Electrolysis Cells, the charge transport resistance and reaction load distribution imbalance caused by micro-topological structures are critical bottlenecks limiting high-intensity operation. This study aims to quantitatively reveal the influence of porosity and pore-size gradient designs on electrochemical polarization behavior via mesoscale heterogeneous simulation, exploring structural refinement criteria to balance transport and electrochemical activity. Three structures were generated based on a digital reconstruction algorithm: a uniform electrode (Case A), a single-porosity gradient electrode (Case B), and a porosity/pore-size dual-gradient electrode (Case C). Under the condition of a constant total porosity of 0.33 and uniform thickness across all structures, a mesoscale multiphysics coupled heterogeneous model was established. The simulation results reveal the evolution mechanism of microstructure-induced reaction characteristics with current density. Under a light load of 3 000 A/m2, the uniform Case A performs best, with a maximum activation overpotential ( \eta _\textact ) of only 0.087 V, while the \eta _\textact of the single-gradient Case B reaches 0.117 V due to the deficiency of active sites near the electrolyte side. At a load of 8 000 A/m2, the gas-phase concentration remains sufficient across all structures, indicating that gas-phase mass transfer is not the primary limiting factor at this stage; however, electrode performance changes significantly: the \eta _\textact of the uniform structure increases to 0.152 V. Although the dual-gradient structure exhibits a slightly higher \eta _\textact (0.097 V) than the uniform structure at 3 000 A/m2 due to its structural complexity, it demonstrates superior anti-polarization capability at high load, with an \eta _\textact of only 0.147 V, which is lower than that of the uniform structure. Research indicates that the uniform structure experiences increased polarization loss at high current due to the elevated load on the triple-phase boundaries (TPBs) near the electrolyte side. Due to a greater deficiency of active sites compared to the uniform structure, the single-gradient structure suffers from an over-concentration of the reaction load, resulting in the worst performance across the entire current range. The dual-gradient design utilizes large pores near the gas channel side to reduce transport tortuosity and construct an efficient transport network, while significantly enhancing TPB density (3.063 μm−2) by refining the pore size to effectively disperse local reaction stress near the electrolyte side. Therefore, the dual-gradient structure is better suited for large-scale SOEC applications. The proposed mesoscale heterogeneous evaluation method provides a scientific basis and quantitative guidance for the structural design of high-performance SOEC cathodes.

       

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