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    水泥回转窑氨煤混燃条件下燃烧特性和污染物排放规律的研究

    Investigation on Combustion Characteristics and Pollutant Emission

    • 摘要: 化石燃料燃烧过程中会生成大量温室气体和NO、SO2等大气污染物,对生态环境造成严重危害。作为高耗能、高污染行业,水泥行业开发低碳清洁高效燃烧技术迫在眉睫。本文以某公司5000t/d产能的水泥回转窑氨煤燃烧为研究对象,分析了掺氨位置(旋流风道、轴流风道、中心风道、煤风风道)和掺氨比例(0%、10%、20%、30%)对回转窑燃烧特性及污染物排放的影响。结果表明,煤风风道掺氨方案综合性能最优,氨与空气在进入燃烧区前充分混合,形成均匀的“氨-煤-空气”混合物,温度在回转窑16.5m处达到1972K峰值温度后缓慢下降,窑尾仍维持1325K的高温,且出口NO浓度仅为554ppm,远低于其他风道;煤风风道的掺氨比例对窑内温度场,NO和CO2排放具有显著调控作用,回转窑内高温区呈现“棒槌形”分布,随着掺氨比例的升高,窑内峰值温度逐渐降低,从0%工况的1970K降至30%工况的1945K,水泥熟料煅烧长度从14.93m缩短至11.9m。回转窑出口NO浓度从纯煤工况的321ppm增至20%掺氨工况的555ppm,主要因高掺氨比例下NH3与O2的反应得到强化,高于NH3对NO的还原反应。回转窑出口CO2浓度从纯煤工况的13.2%降至20%掺氨工况的10.4%。本研究揭示了氨煤混燃过程中掺氨位置和掺氨比例对回转窑内温度场与污染物的生成规律,可为水泥回转窑降碳降氮技术的开发和应用提供理论依据。

       

      Abstract: The combustion of fossil fuels produces substantial greenhouse gases and atmospheric pollutants including NO and SO?, which inflict severe damage on the ecological environment. As a high-energy and high-pollution sector, the cement industry urgently needs low-carbon, clean, and efficient combustion technologies. This study focuses on ammonia-coal co-combustion in a 5000 t/d cement rotary kiln, investigating the effects of injection positions (swirl, axial, central, and coal air ducts) and blending ratios (0%, 10%, 20%, 30%) on combustion characteristics and pollutant emissions.Results indicate that ammonia injection via the coal air duct achieves optimal comprehensive performance: NH? fully mixes with air to form a homogeneous "ammonia-coal-air" mixture before entering the combustion zone, with the temperature peaking at 1972 K (16.5 m of the kiln) and remaining 1325 K at the kiln tail, while the outlet NO concentration is only 554 ppm (much lower than other ducts). The blending ratio of the coal air duct significantly regulates the kiln’s temperature field and emissions of NO/CO2. The high-temperature zone presents a mallet-shaped distribution; as the ammonia ratio increases, the peak temperature decreases from 1970 K (0%) to 1945 K (30%), and the cement clinker calcination length shortens from 14.93 m to 11.9 m. The outlet NO rotary kilns. concentration rises from 321 ppm (coal-only) to 555 ppm (20% ammonia) due to the enhanced NH3-O2 reaction outweighing NH3’s NO reduction effect, whereas CO2 concentration drops from 13.2% to 10.4% (20% ammonia).This study clarifies the regulatory mechanisms of ammonia injection parameters on the kiln’s temperature field and pollutants, providing a theoretical basis for developing carbon-nitrogen reduction technologies in cement

       

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