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    糠醛渣与煤共气化灰渣对刚玉耐火材料侵蚀动力学研究

    Erosion kinetics of co-gasification slag from furfural residue and coal on alumina refractory materials

    • 摘要: 糠醛渣(Furfural Residue, FR)与煤共气化可实现其高效清洁利用,但碱金属含量高的糠醛渣会加剧气化炉耐火材料侵蚀。采用XRD、SEM-EDS和FactSage热力学计算软件,研究了糠醛渣中K2O含量、耐火材料中Al2O3含量及侵蚀温度等因素对气化灰渣侵蚀耐火材料的影响机制。结果表明:随FR配比的增加,灰渣的流动温度先增加后降低。灰渣在刚玉砖表面的铺展面积随流动温度降低而降低,灰渣在刚玉砖内的渗透率随流动温度增加而降低;随刚玉砖中Al2O3含量的增加,灰渣在刚玉砖表面的铺展面积增加,在刚玉砖内的渗透率降低;灰渣中FR质量分数高于40%时,刚玉砖中Al2O3与灰渣发生化学反应生成低熔点矿物质钾霞石(KAlSiO4),降低灰渣流动温度,破坏刚玉砖表面致密性,促进熔渣渗透;FR质量分数低于40%时,反应生成高熔点矿物质白榴石(KAlSi2O6)和钙长石(CaAl2Si2O8),增加灰渣流动温度,抑制熔渣渗透;灰渣对耐火材料的渗透率随温度的升高而增大。灰渣与刚玉耐火材料反应的活化能Ea为25.453 kJ/mol,反应焓ΔH为215.388 kJ/mol,ΔS为−63.1 J/mol,这表明灰渣侵蚀刚玉砖的反应较难进行,刚玉耐火材料具有较强的抗侵蚀能力。

       

      Abstract: Co-gasification of furfural residue (FR) and coal can achieve efficient and clean utilization of furfural residue, but furfural residue with high alkali metal content will accelerate the erosion of gasifier refractory materials. The influence mechanisms of K2O content in furfural residue, Al2O3 content in refractory materials and erosion temperature on the erosion of refractory materials was studied by XRD, SEM-EDS and FactSage thermodynamic calculation software. The research results were showed that, with the increase of FR ration, the flow temperature of co-gasification ash initially increases and then decreases. When the flow temperature descends, the spreading area of slag on refractory materials decreases, but the permeability increases. As the Al2O3 content in the corundum brick increases, the spreading area of on corundum brick increases, but the permeability decreases.When the ration of FR is higher than 40%, Al2O3 of brick reacts with slag to form low melting phase of kaliophilite(KAlSiO4), which destroys the surface densification of the corundum bricks, and this promotes slag infiltration for the decrease of ash flow temperature. When the ration of FR is less than 40%, the high-melting-point minerals of leucite (KAlSi2O6) and anorthite (CaAl2Si2O8) were generated, and this increases ash flow temperature and inhibits slag infiltration. The permeability of slag to refractory increases with the increase of temperature. The activation energy (Ea) of the reaction between the slag and corundum refractory material is 25.453 kJ/mol, the reaction enthalpy (ΔH) is 215.388 kJ/mol, and ΔS is −63.1 J/mol, which indicates that the reaction erosion of slag to corundum brick is difficult to carry out, and corundum refractory has strong corrosion resistance.

       

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