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    污水处理厂污泥化学链气化特性及其碳减排潜力研究

    Chemical looping gasification characteristics of sludge from wastewater treatment plants and it’s carbon emission reduction potential

    • 摘要: 污泥处理处置与碳排放控制是当前污水处理行业面临的双重挑战。本研究提出将污泥化学链气化技术耦合至市政污水处理流程,系统评估了从污泥化学链转化反应动力学到污水处理厂碳减排潜力的全过程。以青岛市某污水处理厂污泥为研究对象,采用溶胶凝胶法制备铁基载氧体(Fe/Mg−Al,Fe−Ni/Mg−Al),并选取工业固废赤泥作为对比载氧体,考察了不同载氧体对污泥气化反应动力学及合成气品质的调控机制。结合该厂实际运行数据,利用全生命周期评价方法核算了污泥化学链气化替代现有厌氧消化技术的碳减排效益。结果表明:载氧体的引入因固−固反应限制及灰分相互作用,使污泥化学链气化反应活化能略有升高(从119.68 kJ/mol升至121.16~122.60 kJ/mol),但通过动力学补偿效应显著提高指前因子,反应速率得以维持。赤泥载氧体凭借晶格氧氧化与其中碱金属(Na、K等)催化的协同作用,表现出最优的产氢性能,合成气热值由纯污泥气化的2.67 MJ/m3提升至5.50 MJ/m3,同时有效避免了镍基载氧体的深度氧化问题。全生命周期评价结果显示,引入污泥化学链气化技术可使污水处理厂全球变暖潜势由传统厌氧消化工艺的2.80 kg转变为−8.44 kg,实现负碳排放运行。其中,化学链气化反应放热与合成气热电联产是碳减排的主要来源,分别贡献了45.2%和125.3%的碳减排量。此外,该技术通过能源回收与重金属固化显著降低了其他环境影响指标。

       

      Abstract: Sludge treatment and disposal, alongside carbon emission control, present dual challenges for the current wastewater treatment industry. This study proposes coupling sludge chemical looping gasification (CLG) technology into municipal wastewater treatment processes, systematically evaluating the entire procedure from the reaction kinetics of sludge chemical looping conversion to the carbon reduction potential of the wastewater treatment plant (WWTP). Taking sludge from a WWTP in Qingdao as the research subject, iron-based oxygen carriers (Fe/Mg-Al and Fe−Ni/Mg-Al) were synthesized via the sol-gel method. Additionally, red mud, an industrial solid waste, was selected as a reference oxygen carrier to investigate the regulatory mechanisms of different oxygen carriers on sludge gasification reaction kinetics and syngas quality. Based on the actual operational data of the plant, a life cycle assessment (LCA) approach was employed to evaluate the carbon mitigation benefits of substituting the existing anaerobic digestion technology with sludge CLG. The results indicate that the introduction of oxygen carriers slightly increased the activation energy of the sludge CLG reaction (from 119.68 kJ/mol to 121.16–122.60 kJ/mol) due to solid-solid reaction limitations and ash interactions. However, the pre-exponential factor was significantly enhanced via the kinetic compensation effect, thereby maintaining the overall reaction rate. Leveraging the synergistic effect of lattice oxygen oxidation and the catalytic properties of inherent alkali metals (e.g., Na and K), the red mud oxygen carrier exhibited optimal hydrogen production performance. The heating value of the syngas was elevated from 2.67 MJ/m3 (pure sludge gasification) to 5.50 MJ/m3, while effectively preventing the deep oxidation issues typically associated with nickel-based oxygen carriers. The LCA results demonstrated that introducing the sludge CLG technology could shift the global warming potential (GWP) of the WWTP from 2.80 kg under the traditional anaerobic digestion process to −8.44 kg, successfully achieving a negative carbon emission operation. Notably, the exothermic heat from the CLG reaction and the combined heat and power (CHP) generation from the syngas were identified as the primary sources of carbon mitigation, contributing 45.2% and 125.3% to the total carbon emission reduction, respectively. Furthermore, this technology significantly mitigated other environmental impact indicators through energy recovery and heavy metal immobilization.

       

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