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    基于湿法矿化的矸石基固碳充填材料制备及性能研究

    Preparation and Performance Evaluation of Coal Gangue-Based Carbon-Sequestering Backfill Materials via Wet Mineralization

    • 摘要: 为实现煤基固废高值化利用与CO2矿化封存的协同发展,以煤矸石、电石渣和水泥为原料构建矸石基固碳充填材料体系。采用湿法矿化方法,使用自主搭建的湿法固碳试验系统,制备了充填材料;基于L16(43)正交试验,探究了固液比、粗细骨料质量比及CO2流速对材料性能的影响,并使用极差标准化的加权综合评价法,筛选了工程适用性优的材料配比;结合热重分析(TG-DTG)、X射线衍射(XRD)和扫描电镜(SEM)等测试手段,揭示了材料矿化反应机制。结果表明:固液比、粗细骨料质量比和CO2流速是影响材料性能的重要因素,且对材料性能具有协同作用。在试验条件范围内,三者取值分别为74%、4:6和300 mL/min时,材料的工程适用性最优,此时材料28 d抗压强度达10.68 MPa,流动度与泌水率均满足矿山充填工程要求;当三者取值分别为76%、4:6和300 mL/min时,CO2吸收量最大,达9.29%。此外,CO2的参与促进水化产物C-S-H及含钙组分发生碳化反应,生成的CaCO3沉积于颗粒表面及孔隙内部,可有效降低孔隙率、优化孔结构,实现CO2由气态向稳定矿物碳的转化,并进一步提升材料力学性能与结构稳定性。

       

      Abstract: To achieve the synergistic development of high-value utilization of coal-based solid waste and CO2 mineralization sequestration, a coal gangue-based carbon-sequestering backfill material system was developed using coal gangue, carbide slag, and cement as raw materials. The backfill materials were prepared through a wet mineralization method using a self-developed wet carbonation experimental system. An L16(43) orthogonal array test was employed to investigate the effects of the solid-liquid ratio, coarse-to-fine aggregate mass ratio, and CO2 flow rate on the performance of the materials. A weighted comprehensive evaluation method based on range standardization was adopted to screen material mix proportions with superior engineering applicability. Furthermore, thermogravimetric analysis (TG-DTG), X-ray diffraction (XRD), and scanning electron microscopy (SEM) were conducted to elucidate the mineralization reaction mechanism. The results indicate that the solid-liquid ratio, coarse-to-fine aggregate mass ratio, and CO2 flow rate are the important factors affecting material performance, and their interactions exhibit synergistic effects on material properties. Within the experimental range, the optimal engineering performance was achieved at a solid-liquid ratio of 74%, a coarse-to-fine aggregate mass ratio of 4:6, and a CO2 flow rate of 300 mL/min, under which the 28 d compressive strength reached 10.68 MPa, while the fluidity and bleeding rate satisfied the requirements of mine backfilling engineering. The maximum CO2 uptake of 9.29% was obtained at a solid-liquid ratio of 76%, a coarse-to-fine aggregate mass ratio of 4:6, and a CO2 flow rate of 300 mL/min. Furthermore, the introduction of CO2 promoted the carbonation reactions of hydration products such as C-S-H and calcium-bearing phases, resulting in the formation of CaCO3 that precipitated on particle surfaces and within pores. This process effectively reduced porosity, optimized pore structures, and converted gaseous CO2 into stable mineral carbon, thereby improving the mechanical properties and structural stability of the backfill materials.

       

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