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    350 MW超临界CFB机组切缸改造灵活性运行探索

    Exploration on the flexible operation of 350 MW supercritical CFB unit after cylinder cutting

    • 摘要: 近年来,新能源的发展对于火电机组的灵活性运行提出了更高要求,因此深入研究热电机组深度调峰运行方式、解决热电机组深度调峰面临的技术难题迫在眉睫。循环流化床锅炉能够实现低负荷稳燃,具有深度调峰的天然优势。基于蒸汽流程改造的灵活性切缸改造技术由于投资小、改造工期短、供热经济性好等特点,是解决供热机组深度调峰问题、实现热电解耦的高效途径。根据某350MMe超临界循环流化床热电联产机组的实践经验,对循环流化床机组灵活性切缸改造中出现的运行问题进行分析并提出相应解决措施。采用宽幅控制躲避颤振技术,安装在线监视颤振设备,使用五段抽汽向六段抽汽补汽的技术。通过技术改造,解决了切缸工况下低压缸鼓风、叶片水蚀和颤振、汽轮机本体安全运行、空冷防冻、空预器低温腐蚀、燃料系统波动以及联锁保护适配性等关键问题。改造后与常规切缸改造相比,宽幅切缸控制更加灵活、平缓,消除了以往快速切缸技术的某些危害。对循环流化床锅炉配套系统的改造,为其燃料灵活性更高的特点提供保障。基于循环流化床锅炉的低负荷稳燃特点,机组低压切缸改造后安全运行,达到NOx超低排放标准,不但实现了热电解耦,负荷调节范围由60%~94%拓宽为30%~94%,供热能力提高了50%,而且达到了供热期节能降耗的目的。改造前后热电比大幅增长,在低负荷下尤为明显,提高了资源利用率和机组经济性。在40%负荷工况下,热电比由0.97提高至2.11,发电煤耗降低了70.49g/kWh。本改造在切缸运行过程中解决多项技术难题和实现了多项技术突破,积累了运行经验,为“挖掘火电机组调峰潜力,提升我国火电运行灵活性,提高新能源消纳能力”做出了贡献。

       

      Abstract: In recent years,the development of new energy has put forward higher requirements for the flexible operation of thermal power units. Therefore,it is imminent to thoroughly study the operation mode of the deep peak shaving of the thermal power unit and solve the related technical problems. CFB boiler can realize stable combustion at low load and has the natural advantage of deep peak regulation. Due to the characteristics of small investment,short modification period and good thermo economy,the flexible low pressure( LP) cylinder cutting technology based on steam process reconstruction is an efficient way to achieve deep peak shaving of cogeneration units and realize thermoelectric decoupling. Based on the practical experience of a 350 MWe supercritical CFB boiler cogeneration unit,the follow-up operating problems of LP cylinder cutting technology in CFB boiler unit were analyzed and the corresponding solutions were proposed. During reconstruction,the wide-range control technology to avoid flutter was used for the first time in China. The online monitoring flutter equipment was developed and installed for the first time in the same type of domestic units. Also,the technology of extracting five-stage extraction steam to six-stage extraction steam was used for the first time. Through technical transformation,the key follow-up problems like low pressure cylinder blast under the condition of cylinder cutting,blade erosion and flutter,safe operation of the turbine,air cooled antifreeze,low temperature corrosion of air preheater,fuel system fluctuation and interlock protection fitment were solved by a series of technologies.Compared with the conventional LP cylinder cutting reconstruction,the wide-range cylinder cutting control technology adopted is more flexible and smoother,which eliminates some hazards of the previous rapid cylinder cutting technology. Among them,the reconstruction of the supporting system of CFB boiler provides guarantee for its high fuel flexibility. Based on the low load stable combustion characteristics of CFB boiler,the unit operates safely after the low pressure cylinder cut-off transformation and reaches the NOxultra-low emission standard. Not only is the thermoelectric decoupling achieved,the load regulation range is widened from 60%-94% to 30%-94%,and the heating capacity is increased by 50%,but also the purpose of energy saving and consumption reduction in heating period is achieved and the the ratio of district heating and electricity generation is enhanced especially under low load,which improves the resource utilization and unit thermal economy. Under 40% load conditions,the the ratio of district heating and electricity generation increases from 0.97 to 2.11 and the coal consumption in generation is reduced by 70.49 g/k Wh. Above all,the new flexible LP cutting reconstruction technology proposed in this paper has solved a series of technical problems,achieved a number of technological breakthroughs,accumulated operating experience and made contributions to tapping the great potential of the peak shaving of the cogeneration unit,improving the operational flexibility of thermal power in China and the capacity of the new energy consumption.

       

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