高级检索

    天然钛铁矿载氧体筛选及5MWth化学链燃烧中试验证

    Screening of natural ilmenite oxygen carriers and pilot-scale validation of 5 MWth chemical looping combustion

    • 摘要: 建立统一的载氧体筛选方法是推动化学链燃烧技术由实验研究走向规模化应用、加快行业标准化进程的关键步骤。针对目前天然矿石载氧体来源复杂、性能差异明显、评价指标不统一等问题,以5MWth化学链燃烧中试装置的运行数据和工程实践经验为基础,对来自十余种不同产地的钛铁矿进行了系统测试。通过对比载氧体反应性能、循环稳定性、机械强度等方面,提出了一套兼顾反应活性与机械强度的载氧体测试与筛选流程。该方法避免了仅以反应活性或单一实验指标评价载氧体的局限,能够更加全面地反映载氧体在工业化装置中的适用性。采用最高分基准法,将已中试验证过的挪威钛铁矿(载氧率3.48%,反应后抗压强度57.71MPa)作为基准,对不同产地钛铁矿的测试结果进行了比较,选择了来自越南、承德、克利马内、布坎南以及加里曼丹岛的钛铁矿进行了长周期循环实验。长周期循环实验结果表明,不同钛铁矿在10%H2浓度下连续70次循环后充分活化,来自越南、承德、克利马内、布坎南以及加里曼丹岛钛铁矿的载氧率分别为1.51%、1.77%、2.27%、2.14%和2.06%,反应后的机械强度分别为3.94N、3.55N、1.21N、3.24N和3.69N。随后,结合实际运行过程中载氧体的磨损情况,选择了越南钛铁矿应用于5MWth化学链燃烧中试示范装置,对其实际性能进行了验证。试验结果显示燃料反应器出口CO2浓度约83~86%,补氧率约12~15%,碳捕集效率稳定在约90~92%,表明该载氧体表现出了较好的反应特性和运行稳定性,整体试验效果良好,验证了筛选流程的可行性。研究成果可为建立化学链燃烧行业载氧体的统一测试标准、筛选准则和性能评价体系提供重要的数据支持与工程参考。

       

      Abstract: Establishing a unified method for oxygen carrier screening is a critical step toward advancing chemical looping combustion (CLC) from laboratory research to large-scale application and accelerating the standardization of the industry. Natural ore-based oxygen carriers are currently characterized by diverse sources, considerable varia-tions in performance, and a lack of standardized evaluation criteria. In this study, more than ten ilmenite samples from different origins were systematically tested based on operational data and engineering experience obtained from a 5 MWth CLC pilot plant. By comparing their reaction performance, cyclic stability, and mechanical strength, a testing and screening procedure was developed that considers both reactivity and me-chanical strength. Unlike approaches that evaluate oxygen carriers solely on the basis of reactivity or a single laboratory indicator, the proposed method provides a more comprehensive assessment of their suitability for industrial-scale operation. Using a maximum-score benchmarking method, pilot-validated Norwegian ilmenite with an oxygen transport capacity of 3.48% and a post-reaction compressive strength of 57.71 MPa as the benchmark, ilmenites from Vietnam, Chengde, Quelimane, Buchanan, and Kalimantan Island were selected for long-term cyclic testing. The results showed that all samples became fully activated after 70 consecutive cycles at an H2 concentration of 10%. The oxygen transport capacities of the Vietnamese, Chengde, Quelimane, Bu-chanan, and Kalimantan ilmenites were 1.51%, 1.77%, 2.27%, 2.14%, and 2.06%, respectively, while their post-reaction mechanical strengths were 3.94, 3.55, 1.21, 3.24, and 3.69 N, respectively. Considering the attrition behavior of oxygen carriers during actual operation, Vietnamese ilmenite was selected for application in a 5 MWth CLC pilot demonstration plant to further verify its practical performance. The results showed that the CO2 concentration at the fuel reactor outlet was approximately 83-86%, while the oxygen replenishment rate was ap-proximately 12-15%. The carbon capture efficiency remained stable at around 90-92%, indicating that the oxy-gen carrier exhibited favorable reaction characteristics and operational stability. Overall, the test performance was satisfactory, confirming the feasibility of the proposed screening procedure. These findings provide im-portant data and engineering guidance for establishing unified testing standards, screening criteria, and perfor-mance evaluation systems for oxygen carriers in the CLC industry

       

    /

    返回文章
    返回