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    生物质锅炉尾部烟道氨迁移转化特性及机制

    Mechanisms of ammonia migration and transformation in tail flue of biomass boilers

    • 摘要: 在“双碳”目标下,燃用生物质燃料已成为实现规模化减碳及低碳转型最直接、有效的方法,但在燃烧过程中会产生大量“燃料氨”,极易引发空预器堵灰、低温腐蚀及氨排放超标等问题,而“燃料氨”在尾部烟道迁移转化规律与核心机制尚不明确。以某130 t/h生物质循环流化床锅炉为研究对象,在无外源喷氨条件下,采用尾部烟道空预器进出口、脱硫塔进出口等多点位气态氨原位实测,结合结晶产物、生物质灰、脱硫浆液成分表征分析及烟气HCl测量,系统探究炉膛出口氧体积分数(即炉膛出口氧量,后同)对“燃料氨”生成、转化及多相迁移特性的影响。结果表明:炉膛出口体积分数是控制“燃料氨”生成的关键因素,空预器入口气态氨质量浓度实测值在低氧(炉膛出口氧体积分数均值1.02%)强还原性气氛下高达35 mg/m3,而在高氧(炉膛出口氧体积分数3.51%)工况下大幅降至5.26 mg/m3,仅为低氧工况的15.6%(修正至6%基准氧体积分数后自25.27 mg/m3降低至4.51 mg/m3,降幅17.9%);空预器内降温过程中(温度由200 ℃将至115 ℃),气态“燃料氨”与HCl优先发生均相反应,生成氯化铵(NH4Cl)并在空预器冷端凝华结晶,尾部烟道壁面沉积物为高纯度的NH4Cl晶相,无硫酸氢铵等副产物,是造成空预器冷端堵灰与腐蚀的主要原因;氧体积分数提升会促进气相HCl释放,而生物质灰富含CaO及硅铝酸盐多孔骨架,可为NH4Cl气溶胶提供充足吸附位点,灰中氨赋存呈现“氧化促进吸附”的特征,随氧体积分数均值从1.02%逐步升高至3.51%,\mathrmNH_4^+ 质量分数由1.59 mg/g增至2.12 mg/g,均远超国标规定的粉煤灰铵离子限值(≤0.21 mg/g),严重制约其资源化利用;脱硫浆液长期循环后形成稳定铵离子缓冲体系,塔内气液传质受浆液铵离子平衡调控,低入口气态氨质量浓度下浆液富集的\mathrmNH_4^+ 易发生反向解吸,导致出口氨排放不降反升。研究揭示了生物质锅炉“氯化铵主导沉积”及“生物质灰吸附矛盾”的氨迁移机制,可为生物质清洁燃烧、氨排放协同控制、污染物减排及锅炉设备安全运行提供重要理论依据与工程指导。

       

      Abstract: Under the dual-carbon goal, biomass has become the most direct and effective approach to achieve large-scale carbon reduction and low-carbon energy transition. However, the combustion of biomass produces a significant amount of “fuel-derived ammonia”, which easily leads to air preheater fouling, low-temperature corrosion, and excessive ammonia emissions. The migration and transformation laws, as well as the core mechanisms of fuel ammonia in the tail flue, remain unclear and lack systematic in-situ verification. In-situ measurements of gaseous ammonia were conducted at multiple typical positions along the tail flue (including the inlet and outlet of the air preheater and desulfurization tower) on a 130 t/h biomass circulating fluidized bed (CFB) boiler without external ammonia injection. Combined with systematic characterization and analysis of crystalline deposits, biomass ash, desulfurization slurry components and flue gas HCl measurement, the study systematically investigated the effects of furnace outlet oxygen volume fractionon the generation, transformation, and multiphase migration characteristics of fuel ammonia. The results demonstrate that: furnace outlet oxygen volume fractionplays a key factor in controlling fuel ammonia generation. At a strong reducing atmosphere with low oxygen (mean furnace outlet O2 of 1.02%), the ammonia mass concentration at the air preheater inlet reached up to 35 mg/m3; conversely, under a high oxygen condition (mean furnace outlet O2 of 3.51%), it decreased significantly to 5.26 mg/m3, which is merely 15.6% of that under the low-oxygen condition (converted to the 6% reference oxygen concentration, the ammonia concentration fell from 25.27 mg/m3 to 4.51 mg/m3, representing a 17.9% reduction). During the cooling process in the air preheater (with temperature decreasing from 200 °C to 115 °C), gaseous fuel ammonia preferentially undergoes homogeneous reaction with HCl to form ammonium chloride (NH4Cl), which crystallizes rapidly at the cold end of the air preheater. The deposits on the tail flue wall are predominantly high-purity NH4Cl crystal phase, free from by-products such as ammonium bisulfate that commonly exist in coal-fired boilers. This NH4Cl-dominated deposition is the main cause of fouling, blockage and corrosion at the air preheater’s cold end. With elevated oxygen volume fraction enhancing gaseous HCl liberation, and biomass ash supplying abundant CaO together with porous aluminosilicate frameworks to form adequate adsorption sites for NH4Cl aerosols, the occurrence of ammonia in ash exhibits a typical characteristic of “oxidation-promoted adsorption”. As the oxygen volume fraction increases from 1.02% to 3.51%, the \mathrmNH_4^+ mass fraction in ash increased from 1.59 mg/g to 2.12 mg/g—both values far exceed the national standard limit of ≤0.21 mg/g for ammonium ion in ash. This severe exceedance greatly restricts the resource utilization of ash. After long-term circulation, the desulfurization slurry forms a stable ammonium ion buffer system. The gas-liquid mass transfer in the tower is regulated by the ammonium ion equilibrium of the slurry. Under conditions of low inlet gaseous ammonia concentration, the \mathrmNH_4^+ enriched in the slurry is prone to reverse desorption into gaseous ammonia, leading to an increase instead of a decrease in outlet ammonia emissions. This study reveals the ammonia migration mechanisms of NH4Cl-dominated deposition and ash adsorption contradictions unique to biomass CFB boilers. The findings provide an important theoretical basis and engineering guidance for clean combustion of biomass, coordinated control of ammonia emissions, pollutant emission reduction, and safe and stable operation of boiler equipment.

       

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