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    基于收缩核移动耦合的 TGS 石灰窑分解特性研究

    Study on Decomposition Characteristics of TGS Lime Kiln Based on Shrinkage Core Movement Coupling

    • 摘要: 为解决石灰石颗粒在分解过程中常存在生烧、过烧问题以及常规数值模拟难以精准描述石灰窑的煅烧过程。本文提出了收缩核-多孔介质双元耦合的数值模拟方法。该方法通过耦合自定义函数(UDF),突破了物料移动速度恒定的限制,实现了气相燃烧与固相移动的精准耦合,将模拟误差控制在 10% 以内。在理想纯球形单一粒径的石灰石条件下,通过单因素分析法,系统研究了物料输入量、颗粒粒径以及热负荷对石灰石分解率和产量的调控机制。结果表明:物料输入量与分解率呈负相关,输入量为 21.5 t/h 时产量最大;颗粒粒径通过调控床层渗透性影响传热传质效率,20 mm 颗粒的传热传质效率相对最优;提高热负荷可显著提升分解率,但在 1.4 倍基准热负荷下存在过烧风险。本文通过分析石灰窑生产过程中的关键影响因素,可为石灰窑的工艺优化与运行调控提供理论支撑。

       

      Abstract: To address the common problems of underburning and overburning of limestone particles during the decomposition process, as well as the difficulty of accurately describing the calcination process of lime kilns via conventional numerical simulation methods, this paper proposes a dual coupling numerical simulation method of shrinking core and porous medium. By coupling the user-defined function (UDF), this method breaks through the limitation of constant material moving velocity, realizes accurate coupling between gas-phase combustion and solid-phase movement, and successfully controls the simulation error within 10%. Under ideal conditions of pure spherical limestone with uniform particle size, the regulation mechanisms of material input rate, particle size, and heat load on the decomposition rate and yield of limestone were systematically investigated using single-factor analysis. The results show that the material feed rate is negatively correlated with the decomposition rate, and the maximum yield is obtained at the feed rate of 21.5 t/h; the particle size regulates the heat and mass transfer efficiency by controlling the bed permeability, and the 20 mm particles achieve the highest heat and mass transfer efficiency; increasing the heat load can significantly improve the decomposition rate, while there exists an over-burning risk at 1.4 times the reference heat load. Through the analysis of influencing factors in the production process of TGS lime kilns, this study can provide theoretical support for the process optimization and operation regulation of lime kilns.

       

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