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    燃用印尼煤在超超临界直流锅炉中的积灰与结焦特性研究

    Investigations on ash deposition and slagging characteristics in an ultra-supercritical once-through boiler using Indonesian coal

    • 摘要:1000 MW 超超临界直流锅炉燃用高钠低熔点印尼煤,导致在低温过热器和低温再热器区域结焦积灰严重。为探究燃用高钠低熔点煤在锅炉内结焦积灰机理,沿程对炉膛内、屏式过热器区域、高温再热器区域、低温再热器和低温过热器区域的结焦和积灰样品进行了详细的物理和化学特性分析。结果表明:燃用低灰熔点的高钠印尼煤导致严重的结焦腐蚀原因之一为印尼煤灰熔点较低,炉膛温度较高时,煤灰呈熔融状凝结在管屏上,形成少量坚硬的结焦层。此部分主要体现在炉膛内和屏式过热器上,尽管结焦不严重但会导致传热恶化。而另一个原因为煤灰中的碱金属大部分是以低熔点的硫酸盐形式存在,在炉膛高温环境下极易气化,而后冷凝到受热面上形成黏性极强的沾污层,吸附烟气中灰颗粒形成结渣。此部分主要体现在低温再热器和低温过热器区域。通过对不同受热面区域结焦积灰机理分析,为后续高钠煤应用在超超临界压力直流锅炉提供了指导和建议。

       

      Abstract: A 1000 MW ultra-supercritical once-through boiler burning high-sodium, low-melting-point Indonesian coal has experienced severe slagging and fouling, particularly in the low-temperature superheater and reheater regions. To investigate the mechanisms responsible for these issues, this study conducted a detailed physical and chemical analysis of slagging and fouling samples collected from the furnace, platen superheater, high-temperature reheater, and low-temperature superheater and reheater areas. The results suggest that one of the primary causes of severe slagging and corrosion when burning Indonesian coal with a low ash fusion temperature is its relatively low ash melting point. At high furnace temperatures, the ash becomes molten and adheres to the screen tubes, forming small but hard slagging layers. This phenomenon is mainly observed in the furnace and platen superheater areas, where slagging, although not severe, causes significant deterioration in heat transfer. Another contributing factor is the presence of alkali metals in the coal ash, which mostly exist as low-melting-point sulfates. These sulfates vaporize easily in the high-temperature furnace environment and subsequently condense onto heat exchange surfaces, forming a highly adhesive fouling layer. This layer then captures fly ash particles, leading to slag formation. This issue is most prominent in the low-temperature reheater and superheater areas. By analyzing the slagging and fouling mechanisms in various heat exchange regions, this study provides valuable insights and recommendations for the future utilization in ultra-supercritical once-through boilers.

       

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