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    Cl含量对高碱煤Na、K挥发的影响研究

    Effect of Cl content on volatility of Na and K in high alkali coal

    • 摘要: 高碱煤中Na含量较高,导致其在作为电站锅炉燃料时会因Na的挥发而引起设备沾污问题,影响设备正常运行。大量研究表明,沾污问题发生是因Na挥发进入气相后,在遇到低温受热面发生冷凝并吸附烟气中灰颗粒造成,而针对Cl含量对Na、K挥发的影响的研究较少。采用Factsage计算方法,研究五彩湾煤在不同Cl含量时碱金属挥发情况,结果表明,空气过量系数为1.2时,五彩湾煤中Na主要以NaCl、NaOH形式挥发,且随着Cl含量增加,气相中NaCl含量随着温度升高逐渐升高。Cl主要以NaCl、HCl形式挥发,且在550 ℃完全挥发进入气相;HCl含量随温度升高逐渐减小并趋于不变;气相中NaCl含量随温度升高先升高后趋于稳定,800~1100 ℃为NaCl显著升高温度区间;990 ℃以下气相中,HCl含量高于NaCl含量;随着温度升高,气相中HCl向NaCl转化。K主要以KCl形式挥发,且随着温度升高,KCl挥发先增加后减小在相同温度下,随着Cl含量的升高,五彩湾煤中碱金属的挥发比例增加,说明Cl可促进煤中碱金属的挥发。比较五彩湾煤在600、700、815、920 ℃燃烧时Na挥发比测试结果与计算结果知,同一温度下测试结果远高于计算结果,说明采用Factsage计算Na挥发比值与实际测试结果存在较大差异。

       

      Abstract: High sodium content in high-alkali coal leads to equipment fouling issues due to sodium volatilization when used as fuel for power plant boilers, affecting the normal operation of the equipment. Numerous studies have shown that fouling occurs because sodium, upon volatilization into the gas phase and then condenses on the low-temperature heating surfaces, adsorbing ash particles from the flue gas. However, there is limited research on the impact of chlorine content on the volatilization of sodium and potassium. The Factsage calculation method was used to study the volatilization of alkali metals in Wucaiwan coal at different chlorine contents. The results indicate that with an excess air coefficient is 1.2, sodium in Wucaiwan coal primarily volatilizes in the forms of NaCl and NaOH. As the Cl content increases, the NaCl content in the gas phase gradually increases with the rise in temperature. Chlorine primarily volatilizes as NaCl and HCl, and it completely volatilizes into the gas phase at 550 ℃. The HCl content decreases with increasing temperature and tends to remain constant. The NaCl content in the gas phase increases and then stabilizes with the rise in temperature, with the 800–1100 ℃ range being the significant increase temperature interval for NaCl. Below 990 ℃, the HCl content in the gas phase is higher than that of NaCl. As the temperature increases, HCl in the gas phase converts to NaCl. Potassium mainly volatilizes as KCl, and as the temperature increases, the volatilization of KCl increases and then decreases. At the same temperature, the volatilization ratio of alkali metals in Wucaiwan coal increases with the rise in Cl content, indicating that Cl can promote the volatilization of alkali metals in coal. Comparing the test results of sodium volatilization ratios at 600, 700, 815, and 920 ℃ with the calculated results, it is found that the test results are much higher than the calculated results at the same temperature, suggesting that there is a significant difference between the Factsage calculated Na volatilization ratios and actual test results.

       

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