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    水煤浆气化炉残渣组成结构特征与热转化性能

    Composition and structure characteristics and thermal conversion performance of slags from coal-water slurry gasifier

    • 摘要: 煤气化是煤化工产业的关键技术,但其产生的残渣如果得不到妥善处理,就会对土壤、水体和大气造成破坏和污染。采用工业分析、FT–IR测试探讨了水煤浆气化炉残渣的组成与结构特征,并在惰性气氛和氧化性气氛下考查残渣的热解和燃烧行为。结果表明,经历了气化过程的残渣(粗渣和细渣)仍有少量的挥发分未完全分解,煤中的固定碳未完全转化。其中,细渣的挥发分和固定碳质量分数分别为9.52 %和16.25 %,均大于粗渣(1.15 %和0.03 %)。FT–IR分析显示,经过气化反应后,残渣中还存在明显的与原料煤相同的官能团,说明原料煤中的部分官能团仍未完全转化。在氮气气氛下的热解行为发现,粗渣失重率基本为零,细渣的最大失重速率峰在470 ℃左右,高于原煤(440 ℃)。空气气氛下的燃烧结果表明,粗渣的失重率依然很小,而细渣和原料煤分别在490~560 ℃和400~460 ℃有明显的失重行为。利用Coast-Redfern模型,对细渣的热失重行为进行动力学研究。结果显示,在氮气气氛下,当细渣热解激烈段(450~500 ℃)的反应级数设定为3时,拟合效果较佳,相关系数R2达到0.99,活化能E为6.88 kJ/mol。当处于空气气氛下时,细渣在490~560 ℃温度段燃烧激烈,此时反应级数n=1较合适,相关系数R2为0.99,活化能E为24.45 kJ/mol。根据以上研究,粗渣不适合掺烧利用,细渣可作为富碳资源掺烧利用。

       

      Abstract: Coal gasification is a key technology in coal chemical industry, but if the residue produced is not properly treated, it will cause damage and pollution to soil, water and atmosphere. The composition and structural characteristics of the residue from a coal water slurry gasifier were explored using proximate analysis and FT-IR testing. Additionally, the pyrolysis and combustion characteristics of the residue were examined under inert and oxidative atmospheres. The results indicate that after the gasification process, the gasification residue (coarse and fine) still contains a small amount of volatile matter that is not completely decomposed, and the fixed carbon is not fully converted. Among them, the volatile matter and fixed carbon mass fraction of the fine residue are 9.52 % and 16.25 %, respectively, which are both higher than those in the coarse residue (1.15 % and 0.03 %). FT-IR analysis shows that after gasification, some functional groups in raw coal do not decompose. The pyrolysis behavior in nitrogen atmosphere shows that the weight loss rate of coarse slag is basically zero, and the maximum weight loss rate peak of fine slag is about 470 ℃, which is higher than that of raw coal (440 ℃). The results of pyrolysis under air atmosphere show that the weight loss rate of coarse slag is still very small, but the raw coal and fine slag have obvious weight loss behavior at 400~460 ℃ and 490~560 °C, respectively. Using the Coast-Redfern model, kinetic studies were conducted on the thermal degradation behavior of fine slag. The results indicate that under a nitrogen atmosphere, the pyrolysis intense stage of fine slag (450~500 °C) shows a better fit with a reaction order of 3, with a correlation coefficient R2 of 0.99 and an activation energy E of 6.88 kJ/mol. Under air atmosphere, the intense combustion stage of fine slag occurs between 490~560 °C, where a reaction order of n=1 provides a better fit with a correlation coefficient R2 of 0.99 and an activation energy E of 24.45 kJ/mol. Based on these findings, coarse slag is not suitable for co-combustion, whereas fine slag can be utilized as a carbon-rich resource for co-combustion.

       

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