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    粉煤灰制备分子筛及其应用

    Preparation of molecular sieves from fly ash and their application

    • 摘要: 近年来,随着环保要求的提高以及“双碳目标”的实施,煤炭在我国的能源占比正在逐年下降。即便如此,其消耗量仍在逐年增加,依旧是我国主要的能源原料。煤炭燃烧产生大量的粉煤灰,如果不经过合适的处置和处理,粉煤灰会随风飘到空气中,然后落入河流里、土壤上对环境以及人体造成极大的损害。近年来,我国粉煤灰产量逐渐增加,但是利用率相比其他国家较低,2016年我国的粉煤灰利用率为70%左右,欧盟的粉煤灰利用率约为90%,日本的粉煤灰利用率接近100%,因此必须提高粉煤灰利用率。由于粉煤灰含有大量的硅、铝元素,和制备分子筛所需化学成分比较相近,利用粉煤灰制备分子筛有着很大的应用前景。粉煤灰的成分复杂,而且其中的一些结晶性硅、铝化合物具有较高的稳定性,在制备分子筛之前,需要进行活化处理使其转化为具有制备分子筛活性的硅铝酸盐,然后通过合成,包括老化、晶化、洗涤干燥等步骤将硅铝酸盐合成粉煤灰分子筛,不同的实验条件会得到不同类型的分子筛。为了了解粉煤灰制备分子筛的现状,综述了常见粉煤灰的活化方法,包括机械活化、水热活化和高温活化。并系统论述了粉煤灰分子筛的合成方法,包括水热法、微波辅助法、碱熔融法、晶种法和转晶法等,其中水热法和碱熔融法最为常用,晶种法处于研究阶段,具有一定的发展前景。常见的粉煤灰分子筛主要有A型、P型、X型、Y型和ZSM‒5型等,粉煤灰分子筛的制备方法一般基于水热合成,通过超声、微波、碱熔等辅佐可以提高转化速率、产物纯度等。最后介绍了粉煤灰分子筛的应用,主要应用为:处理废水中的污染物,比如Ni2+等金属离子;分子筛有较大的比表面积,可以吸附一些有害气体,比如CO2、NO2、VOCs等;分子筛密度小,空隙大,颗粒大小适中,可以降低被污染土壤的毒性或固定土壤中的金属等;分子筛还可以作为催化剂或催化剂载体。将粉煤灰制备成分子筛符合可持续发展理念,但该领域目前仍然存在一些技术难题。如何提高粉煤灰分子筛的转化率、结晶度以及其在环境保护和催化中的应用是未来重点研究方向。

       

      Abstract: In recent years, with the increase of environmental protection requirements and the implementation of the "dual carbon target", the proportion of coal in China’s energy consumption is gradually decreasing year by year. Nevertheless, its consumption is still increasing annually and remains the main raw material of energy in China. The combustion of coal generates a large amount of fly ash, which, if not properly disposed of and treated, can be carried by the wind into the air and subsequently settle into rivers and onto soil, causing significant damage to the environment and human health. In recent years, the production of fly ash in China has gradually increased, yet its utilization rate is relatively low compared to other countries. In 2016, China’s fly ash utilization rate was around 70%, while the EU’s (European Union’s) rate was approximately 90%, and Japan’s rate was nearly 100%. Therefore, it is imperative to increase the utilization rate of fly ash. Given that fly ash is rich in silicon and aluminum, which are similar to the chemical components required for the production of molecular sieves, there are considerable prospects for utilizing fly ash to produce molecular sieves. The composition of fly ash is complex, and some crystalline silicon and aluminum compounds in fly ash exhibit high stability. Prior to the preparation of molecular sieves, activation treatment is required to convert them into silicates and aluminates with activity suitable for molecular sieve preparation. Subsequently, through synthesis processes including aging, crystallization, washing, and drying, the silicates and aluminates are converted into molecular sieves. Different experimental conditions can yield different types of molecular sieves. In order to understand the current status of molecular sieve preparation from fly ash, common activation methods of fly ash are reviewed, including mechanical activation, hydrothermal activation and high-temperature activation. It also systematically discusses the synthesis methods of molecular sieves, encompassing hydrothermal synthesis, microwave-assisted synthesis, alkali fusion, seeding, and transforming crystal types. Among these, hydrothermal synthesis and alkali fusion are the most commonly used, while seeding is still in the research stage and holds certain development prospects. Common types of fly ash molecular sieves include types A, P, X, Y, and ZSM‒5. Generally, their preparation is based on hydrothermal synthesis, with ultrasonic, microwave, and alkali fusion methods serving as auxiliaries to enhance conversion rates and product purity. Finally, the applications of molecular sieves are introduced. The primary applications include: treating pollutants in wastewater, such as metal ions like Ni2+; adsorbing harmful gases such as CO2, NO2, and VOCs due to their large specific surface area; reducing the toxicity of contaminated soil or immobilizing metals in the soil with low density, large pores, and moderate particle size; serving as catalysts or catalyst supports. The preparation of fly ash into molecular sieves is in line with the concept of sustainable development, but there are still some technical difficulties in this field. Future research will focus on improving the conversion rate and crystallinity of fly ash molecular sieves, as well as their applications in catalysis and environmental protection.

       

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