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    基于图像识别的破碎机板式给料装置自动调速方法

    Automatic speed regulation method for crusher plate feeding device based on image recognition

    • 摘要: 为进一步提高露天矿采掘作业的自动化水平和智能化程度,降低自移式破碎机司机的劳动强度并改善工作环境,提出了一种基于图像识别的破碎机板式给料装置自动调速和大块识别方法。该方法通过对破碎机受料斗的全景图像进行实时的采集、处理和存储,经过滤波处理后使用卷积神经网络算法提取图像细节特征,并通过改进的YOLOv5算法框架计算出受料斗煤量和大块的类别特征,最后利用最小距离分类算法得到受料斗的煤量类别,判断受料斗是否有大煤块以避免造成板式给料装置堵塞。利用上述方法构建受料斗煤量及大块视觉检测系统,并将受料斗实时煤量和大块结果发送至破碎机PLC,由PLC调节板式给料装置的速度,防止板式给料装置受料斗空斗或溢料,以及大块堵料等影响生产效率的情况发生。

       

      Abstract: In order to further improve the automation and intelligence level of open-pit mining operations, reduce the labor intensity of self-moving crusher drivers, and improve the working environment, an image recognition based automatic speed regulation and block recognition method for the crusher plate feeding device is proposed. This method collects, processes, and stores real-time panoramic images of the crusher's feeding hopper. After filtering, convolutional neural network algorithms are used to extract image detail features. The improved YOLOv5 algorithm framework is used to calculate the coal quantity and category characteristics of the feeding hopper. Finally, the minimum distance classification algorithm is used to obtain the coal quantity category of the feeding hopper, and to determine whether there are large coal blocks in the feeding hopper to avoid blocking the plate feeding device. Using the above method, a visual detection system for coal quantity and large blocks in the receiving hopper is constructed, and the real-time coal quantity and large block results of the receiving hopper are sent to the PLC of the crusher. The PLC adjusts the speed of the plate feeding device to prevent situations where the feeding hopper is empty or overflowing, as well as large block blockage, which affects production efficiency.

       

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