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    基于FLUENT湿法脱硫的数值模拟

    Numerical simulation of wet desulphurisation based on FLUENT

    • 摘要: 脱硫塔的不同喷淋层组合方式以及气液两相参数对脱硫效率影响较大。通过数值模拟的分析和研究可为湿法脱硫塔的智能控制系统的设计提供理论依据。首先,根据描述湍流的标准k-ε方程、组分运输和欧拉−密集离散相多相流模型,构建湿法脱硫塔的物理模型。然后,采用ICEM软件简化物理模型并进行结构化网格划分。最后,在设定的边界条件下,利用Fluent软件和SIMPLE算法数值模拟湿法脱硫塔的脱硫过程。其中,主要模拟了不同喷淋层高度下喷淋浆液颗粒的停留时间、塔内SO2的含量分布以及浆液喷淋量、浆液喷淋初速度、入口烟气速度和入口烟气SO2浓度等参数对脱硫效率的影响。模拟结果表明:喷淋层高度与喷淋浆液颗粒和烟气接触时间成正比;浆液的喷淋初速度对脱硫效率影响较小;通过优化喷淋层组合方式、合理调节浆液喷淋量、控制入口烟气速度和SO2浓度等参数,可以显著提高脱硫效率。

       

      Abstract: Different combinations of spray layers and gas-liquid two-phase parameters of the desulphurisation tower have a large impact on the desulphurisation efficiency. The analysis and study through numerical simulation can provide a theoretical basis for the design of the intelligent control system of the wet FGD tower. Firstly, according to the standard k-ε equation describing turbulence, component transport and Eulerian-dense discrete-phase multiphase flow model, the physical model of the wet FGD tower is constructed. Then, ICEM software is used to simplify the physical model and perform structured meshing. Finally, the desulphurisation process of the wet FGD tower was numerically simulated using Fluent software and SIMPLE algorithm under the set boundary conditions. Among them, the article mainly simulated the effects on the desulphurisation efficiency of the residence time of the sprayed slurry particles under different spray layer heights, the distribution of the sulphur dioxide content in the tower, and the parameters such as the amount of slurry spray, the initial velocity of the slurry spray, the velocity of the inlet flue gas and the sulphur dioxide concentration of the inlet flue gas. Simulation results show that: the height of the spray layer is directly proportional to the contact time between the sprayed slurry particles and the flue gas; the initial velocity of the slurry spray has a relatively small impact on the desulphurisation efficiency; the desulphurisation efficiency can be significantly improved by optimizing the combination of the spray layer, reasonably adjusting the amount of the slurry spray, and controlling the inlet flue gas velocity and concentration and other parameters.

       

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