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    煤矸石基人造石的制备与性能研究

    Preparation and performance study of coal gangue based artificial stone

    • 摘要: 煤矸石固废物的规模化利用一直以来是环境保护领域重点要解决的问题之一。基于此,利用煤矸石陶粒与环氧树脂复合技术,通过模压工艺制备了煤矸石/环氧树脂复合材料。采用X射线衍射仪(XRD)、红外光谱仪(FTIR)、力学试验机、扫描电镜(SEM)和动态力学分析仪(DMA)等探讨了煤矸石含量对环氧树脂复合材料的结构、力学性能和结构形态的影响。结果表明煅烧后的煤矸石主要由莫来石、堇青石等组成;煤矸石中的金属氧化物等与环氧树脂中的极性基团产生强烈的相互作用,导致红外吸收峰向低波数移动。环氧树脂复合材料的弯曲强度随着煤矸石含量的增加而增加,并在80%达到最高值(90 MPa);SEM证实煤矸石与环氧树脂具有良好的界面性能,但是过多的煤矸石会导致材料内部界面处出现大量孔洞;DMA试验表明复合材料的储能模量随着煤矸石含量的增加而增加,并在80%达到最高值,之后开始下降。损耗因子随温度的变化表明煤矸石的加入导致环氧树脂复合材料的玻璃化转变温度从60 ℃降低至57 ℃;当煤矸石质量分数低于85%时,复合材料具有较低的吸水率(0.1%左右),满足国家标准。

       

      Abstract: The large-scale utilization of coal gangue solid waste has always been one of the key issues to be solved in the field of environmental protection. Based on this, this article uses the composite technology of coal gangue ceramic particles and epoxy resin to prepare coal gangue/epoxy resin composite materials through a molding process. The influence of coal gangue content on the structure, mechanical properties, and structural morphology of epoxy resin composites was investigated using X-ray diffraction (XRD), infrared spectroscopy (FTIR), mechanical testing machine, scanning electron microscopy (SEM), and dynamic mechanical analyzer (DMA). The results show that the calcined coal gangue is mainly composed of mullite, cordierite, etc. The metal oxides in coal gangue strongly interact with the polar groups in epoxy resin, causing the infrared absorption peak to shift towards lower wavenumbers. The bending strength of epoxy resin composite materials increases with the increase of coal gangue content, and reaches the highest value (90 MPa) at 80%; SEM confirms that coal gangue and epoxy resin have good interfacial properties, but excessive coal gangue can cause a large number of pores to appear at the internal interface of the material; The DMA experiment showed that the storage modulus of the composite material increased with the increase of coal gangue content, reaching its highest value at 80%, and then began to decrease. The variation of loss factor with temperature indicates that the addition of coal gangue leads to a decrease in the glass transition temperature of epoxy resin composite materials from 60 ℃ to 57 ℃; When the content of coal gangue is less than 85%, the composite material has a lower water absorption rate (about 0.1%) that meets national standards.

       

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