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    一种新型低负荷稳燃燃烧器的气固流动特性

    Gas-solid flow characteristics of a new low-load stable combustion burner

    • 摘要: 现有燃用劣质煤锅炉无助燃最低稳燃负荷为50%,难以满足深度调峰需求。前人的研究主要聚焦于降低NOx排放,而非低负荷稳燃,试验条件大多设置为满负荷,缺乏对低负荷工况的研究。为解决燃用劣质煤锅炉深度调峰能力不足的问题,研发了一种新型低负荷稳燃技术。该技术保留了原有燃烧器的二次风结构,通过耦合中心给粉技术,引入旋流缝隙风,并结合对预混段和扩口的优化,可在最低30%负荷下仅依靠自身回流区实现稳燃。将该技术应用于1台350 MW劣质煤锅炉的LNASB燃烧器上,得到低负荷稳燃LNASB燃烧器。通过实验室气固两相试验,在30%锅炉负荷下,分析了缝隙风量对新型燃烧器气固流动的影响。试验结果表明:缝隙风可调控回流区形态和尺寸。缝隙风量为内二次风量的66%时,回流区为大环形,长度1.0d,直径0.48d,下边界距中心轴线0.075d (d为外二出口直径)。缝隙风量为44%时,为中心回流区,长度0.7d,直径0.60d。缝隙风为22%和0%时,回流区变为小环形,长度0.5d,直径分别为0.24d和0.32d。66%、44%、22%和0缝隙风量时的总回流率分别为0.74、0.55、0.29和0.38,旋流数分别为0.872、0.934、0.784和0.512,气相/颗粒相的扩散角分别为37.8°/36.3°、38.4°/36.6°、35.1°/32.0°、36.0°/35.4°。在径向r=0~50 mm,66%和44%缝隙风量的轴向速度低于22%和0缝隙风的工况。22%缝隙风时切向速度的衰减更快。相同x/d下 (x为测点到出口的距离),无缝隙风时的径向速度大于有缝隙风时的工况,且负值范围更小。在x/d=0.1之后,66%和44%缝隙风时的湍流强度峰值高于其他2个工况。随着缝隙风量的减小,相同位置的湍流动能呈逐渐增大的趋势。相同位置下,0缝隙风量时湍流动能耗散率低于有缝隙风存在时的工况。4种工况下的颗粒浓度沿径向呈“内浓外淡”分布。66%缝隙风量时,x/d=0.3~0.7存在明显的颗粒回流,且回流的起点靠近燃烧器中心。44%缝隙风量时,x/d=0.5~0.7内存在中心区域的颗粒回流。0缝隙风量时,峰值位置位于r/d=0.15附近,高浓度颗粒位于一次风边缘,明显的颗粒回流发生在x/d=0.1~0.3。22%缝隙风量时,颗粒没有明显的回流。

       

      Abstract: The existing faulty coal-fired boiler has a minimum stable combustion load rate of 50%, making it challenging to meet deep peak shaving demands. Previous research has primarily focused on reducing NOx emissions rather than achieving stable combustion at low loads. Most experimental conditions are set at full load, thus lacking studies on low-load conditions. To address the insufficient deep peak shaving capability of faulty coal-fired boiler, a novel low-load stable combustion technology has been developed. This technology retains the original burner's secondary air structure. By incorporating central powder feeding, introducing swirling gap air, and optimizing the premixing section and flared outlet, it can achieve stable combustion at a minimum load rate of 30% solely through its own recirculation zone. This technology was applied to LNASB burners of a 350 MW faulty coal-fired boiler, resulting in a low-load stable combustion LNASB burner (SLNASB). Through laboratory gas-particle phase experiments, the effect of gap air mass flow on the gas-particle flow of SLNASB was analyzed at 30% boiler load. The experimental results showed that gap air could regulate the shape and size of recirculation zone. When the gap air mass flow was 66% of the inner secondary air mass flow, the recirculation zone formed a large ring with a length of 1.0d and a diameter of 0.48d. The zone boundary was 0.075d from the central axis (where d is the outer second exit diameter). At 44% gap air flow, the recirculation zone became central, with a length of 0.7d and a diameter of 0.60d. At 22% and 0 gap air flow, the recirculation zone turned into a small ring, with lengths of 0.5d and diameters of 0.24d and 0.32d, respectively. The total recirculation ratio for 66%, 44%, 22% and 0 gap air flow were 0.74, 0.55, 0.29 and 0.38, respectively, with swirl numbers of 0.872, 0.934, 0.784 and 0.512, and gas/particle diffusion angles of 37.8°/36.3°, 38.4°/36.6°, 35.1°/32.0° and 36.0°/35.4°, respectively. In the radial range of r=0~50 mm, the axial velocity of 66% and 44% gap air flow was lower than that of 22% and 0. At 22% gap air flow, the tangential velocity decayed more rapidly. For the same x/d (where x is the distance from the measuring point to the outer), the radial velocity with no gap air was greater than with it, and the negative value range was smaller. After x/d=0.1, the turbulence intensity peak at 66% and 44% gap air flow was higher than the other two conditions. As the gap air flow decreased, the turbulence kinetic energy at the same position gradually increased. The turbulence kinetic energy dissipation rate at 0 gap air flow was lower than with it. Under different conditions, the particle concentration is higher near the burner center region and lower at the periphery. At 66% gap air flow, there was significant particle recirculation in the x/d=0.3~0.7 range, with the recirculation starting point close to the burner center. At 44% gap air flow, central region particle recirculation occurred in the x/d=0.5~0.7 range. At 0 gap air flow, the peak position was near r/d=0.15, with high concentration particles at the edge of primary air, and obvious particle recirculation in the x/d=0.1~0.3 range. At 22% gap air flow, there was no significant particle recirculation.

       

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