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    350 MW超临界CFB锅炉压火启动过程活性存量动态特性

    Dynamic characteristics of active stock in 350 MW supercritical CFB boiler during periodic bank fire and start-up

    • 摘要: 循环流化床燃烧技术是近年来发展迅速的洁净煤燃烧技术。循环流化床机组在快速升降负荷时,由于炉内存在大量的床料,其中未完全燃烧残碳和未完全反应的钙基脱硫剂,不仅会影响锅炉的负荷变化率,也会影响锅炉的污染物排放。因此,如何合理利用锅炉内的活性存量,对改善锅炉热量释放速率和提高负荷响应速率具有重要作用。以350 MW超临界CFB锅炉为研究对象,对CFB锅炉周期性压火启动过程进行数值模拟,构建了活性残碳存量动态模型和活性石灰石动态模型,对周期性压火启动过程的气固流动和活性存量进行分析。结果表明:当停止二次风机和引风机后,锅炉处于密闭状态,炉膛内物料回落速度加快,返料腿内的物料受重力作用返回到炉膛,密相区颗粒平均体积分数为0.45,返料室在物料沉积后颗粒体积分数达到了0.52。周期性压火启动过程中,稳定工况阶段1的活性残碳存量为6 353.11 kg,氧气体积分数为5.35%,启动二次风机和给煤机后,氧气体积分数急剧下降,活性残碳存量增至2 868.76 kg。周期性压火启动过程,稳定工况阶段脱硫效率为59.58%,活性石灰石存量为2 702.29 kg,启动二次风机和给煤机后,活性石灰石存量增加到1 482.93 kg,脱硫效率达到了50.35%。

       

      Abstract: Circulating fluidized bed combustion technology is a clean coal combustion technology that has witnessed rapid development in recent years. During rapid load changes in circulating fluidized bed units, substantial bed material remains within the furnace, containing unburned residual carbon and unreacted calcium-based desulfurizers. These substances not only affect the boiler’s load change rate but also influence pollutant emissions. Therefore, how to effectively utilize the active reserves within the boiler plays a crucial role in improving the boiler’s heat release rate and enhancing its load response speed. A 350 MW supercritical CFB boiler was selected as the research subject. Numerical simulations were conducted on the periodic fire suppression and startup process of the CFB boiler. Dynamic models for the active residual carbon inventory and active limestone inventory were established to analyze the gas-solid flow and active inventory during the periodic fire-down and restart process. The results indicate that after the secondary air fan and induced draft fan are shut down, the boiler enters a sealed state. In this state, the falling-back speed of the material in the furnace accelerates. The material in the return leg returns to the furnace under the influence of gravity. The average particle volume fraction in the dense phase zone reaches 0.45, while the particle volume fraction in the return chamber increases to 0.52 following material deposition. During the periodic fire suppression and startup process, the active residual carbon inventory under the stable operating condition stage 1 is 6353.11 kg, and the oxygen volume fraction is 5.35%. After starting the secondary air fan and coal feeder, the oxygen volume fraction drops significantly, while the active residual carbon inventory increases to 2868.76 kg. Regarding the periodic fire suppression and startup process, the desulfurization efficiency under the stable operating condition is 59.58%, and the active limestone inventory is 2702.29 kg. After starting the secondary air fan and coal feeder, the active limestone inventory rises to 1482.93 kg, and the desulfurization efficiency reaches 50.35%.

       

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