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    碱性吸附剂喷射脱除SO3喷口布置优化数值模拟

    Optimization of spray gun arrangement of alkaline adsorbent used for SO3 removal based on numerical simulation

    • 摘要: 燃煤电厂选择性催化还原脱硝装置(SCR)运行期间,会将部分SO2氧化为SO3,这将会导致因硫酸氢铵沉积造成的空预器堵塞问题。为解决某电厂空预器硫酸氢氨堵塞问题,提出使用在SCR进出口烟道采用碱性吸附剂喷射用于脱除烟气中的SO3。基于计算流体力学(CFD),对该电厂SCR以及反应器进出口烟道区域进行了建模和数值模拟,提出了SCR进口和出口设置喷枪多种布置方案,并分析了这些方案的气固两相混合均匀程度,同时考察了碱性吸附剂粒径对气固混合均匀性的影响。结果表明:在进口和出口处布置喷枪,吸附剂颗粒在烟道内平均停留时间分别为9.53 s和3.41 s,进口方案最高覆盖率可达50.1%,浓度标准偏差小于1.4;增加喷枪总数量以及喷枪间距有利于提升气固混合均匀程度,方案F和方案K分别为最优方案;当吸附剂粒径大于50 μm,出口颗粒的截面覆盖率低于25%,存在气固混合不均匀和冲蚀烟道壁面的风险,粒径减小至25 μm以下后,吸附剂浓度分布特性变化不明显。

       

      Abstract: During the operation of the selective catalytic reduction (SCR) denitrification unit in coal-fired power plants, part of SO2 will be oxidized to SO3, which leads to the air preheater clogging caused by the deposition of ammonium bisulfate. In order to solve the problem of ammonia bisulfate clogging in the air preheater of a power plant, the alkaline adsorbent injection was proposed to remove SO3 in the flue gas of SCR inlet and outlet flue ducts. To solve the problem of NH4HSO4-induced blockage in the air preheater of a power plant, based on computational fluid dynamics (CFD), the SCR and its inlet and outlet flue ducts were modelled and numerically simulated. A variety of arrangement schemes were proposed to quantitatively analyze the degree of mixing homogeneity. Moreover, the effects of the particle size on the mixing homogeneity were also taken into account. The results show that the average residence time of the adsorbent particles in the flue is 9.53 s and 3.41 s for the gun arrangement at the inlet and outlet, respectively. The highest cover rate of the inlet arrangement scheme is up to 50.1%, with the standard deviation of the concentration being less than 1.4. Increasing the total number of spray guns and the spacing between guns is beneficial to the enhancement of gas-solid mixing. The optimal schemes are Scheme F and Scheme K. When the adsorbent particle size is larger than 50 μm, the cover rate of the particles at outlet will be lower than 25%, with risk of inhomogeneous gas-solid mixing and erosion of the flue wall increasing. However, after the particle size is reduced to less than 25 μm, the distribution characteristics of the adsorbent concentration do not change significantly.

       

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