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    煤矸石高温流态化制备建筑用砂的试验研究

    Experimental study on the preparation of construction sand from coal gangue via high-temperature fluidized bed thermal conversion

    • 摘要: 煤矸石是煤炭生产过程中产生的大宗固体废弃物,不妥善处置不仅对生态环境造成严重影响,也会导致大量资源浪费。基于快速和大型化的技术需求,提出一种基于高温流态化技术,通过热化学反应将煤矸石高效、低成本、可规模化的转变为优质建筑用砂石骨料的工艺方法。选用3种来自不同典型地区的煤矸石原料在直径160 mm的高温流化床装置上进行试验研究,获得了煤矸石颗粒的高温流态化特性及制得材料的强度特性,验证了新工艺方法的可行性。研究结果表明:随着温度的升高,多层次宽筛分煤矸石颗粒的最小流化速度减小,流态化稳定性提高;在稳定流态化条件(2倍最小流化速度)及适当操作温度和原料球形度条件下,煤矸石煅烧产品特性能够满足优质建筑用砂的标准要求。其中产品强度(压碎值)与煅烧温度和物料球形度有关,提高原料颗粒球形度和热转化温度能够有效提升产品的强度(降低压碎值)。

       

      Abstract: Coal gangue is a type of bulk solid waste produced during coal production. Its utilization presents notable environmental and resource wastage challenges. This study proposes a method to address these challenges by utilizing high-temperature fluidized bed technology, which has the potential to efficiently, economically, and on a large-scale convert coal gangue into construction sand through thermochemical reactions. To validate the feasibility of this technology, we conducted experiments in a high-temperature fluidized bed with a diameter of 160 millimeters using coal gangue samples from three different areas. The results reveal that with increasing temperature, the minimum fluidization velocity decreases and fluidization stability improves. Under stable fluidization conditions (twice the minimum fluidization velocity), as well as appropriate operating temperature and raw material sphericity conditions, the products can meet the standard requirements of high quality construction sand aggregates. Among them, the product strength (crushing value) is related to the calcination temperature and the sphericity of the material. Increasing the sphericity of the raw material particles and the heat conversion temperature can effectively enhance the strength of the product (reduce the crushing value).

       

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