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    煤气化渣替代细骨料对道路用砂浆力学性能的影响

    Impact of coal gasification slag as a substitute for fine aggregate on mechanical properties of road mortar

    • 摘要: 气化渣作为一种来源于煤化工的固废产物,其产量随着煤炭工业发展呈上升趋势,这给其处置和利用带来了挑战。为探讨将气化渣应用于道路工程水泥砂浆材料的可能性,实现气化渣的绿色高效利用,将气化粗渣和细渣分别制备水泥胶砂试件并研究了其掺入量对试件强度的影响。通过热重(TG)和扫描电镜(SEM)等分析方法对胶砂试件进行分析。结果表明,粗渣和细渣存在差异,细渣粒径0.6 mm筛上累计产率8.87%远小于粗渣产率62.61%,且细渣残碳含量更高,需水量更大。气化渣的大量掺入会导致胶砂试件的强度降低,但气化粗渣的抗折抗压强度优于细渣。28 d期龄的掺10%粗渣试件最优,抗折强度能达到空白组的81.0%,抗压强度为空白组的70.9%。气化渣的热重结果和微观结构也表明,残碳对胶砂试件的水化过程影响巨大,残碳会阻碍水化产物相互作用,使得结构疏松。气化细渣在未消除残碳影响前不适合作为道路用水泥胶砂原材料,粗渣适合代替胶砂材料中的细骨料且在粗渣掺量为10%时试件强度和经济效益综合最佳。

       

      Abstract: Gasification slag, as a solid waste product from the coal chemical industry, has seen a rise in production in tandem with the development of the coal industry, presenting a challenge in its disposal and utilization. This study explores the potential application of gasification slag in cement mortar materials for road engineering to achieve its green and efficient utilization. Coarse and fine slags were used to prepare cement mortar specimens, and the effects of their incorporation levels on the specimen strength were examined using analytical methods such as thermogravimetry (TG) and scanning electron microscopy (SEM). The results indicate significant differences between the coarse and fine slags: the cumulative yield of particles larger than 0.6mm for fine slag is only 8.87%, much lower than that of coarse slag, which is 62.61%, and the fine slag contains a higher residual carbon content and requires more water. The extensive incorporation of gasification slag reduces the strength of the mortar specimens, but the flexural and compressive strengths of specimens with coarse slag are superior to those with fine slag. The optimal specimen with 10% coarse slag at 28 days age achieved 81.0% of the flexural strength and 70.9% of the compressive strength of the control group. TG and SEM show that residual carbon significantly impacts the hydration process of the mortar specimens by hindering the interaction of hydration products, leading to a looser structure. Additionally, the study finds that the potential pozzolanic components in coarse slag can effectively promote the hydration process and simultaneously inhibit carbonation, providing a significant theoretical basis for the application of gasification slag in mortar materials. Fine gasification slag is not suitable as a raw material for cement mortar for road use before the impact of residual carbon is eliminated, whereas coarse slag is appropriate for replacing fine aggregate in mortar materials, with the best comprehensive strength and economic benefits when the coarse slag content is 10%.

       

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