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    同步辐射技术研究焦炭结构及其综合性质

    Coke molecular structure and thermal reactivity by using synchrotron radiation techniques

    • 摘要: 深度认识焦炭分子结构及气化反应性的本质是科学评价焦炭质量、定向调控焦炭反应行为的关键。以山西某焦化厂所用16种单种煤和8种配合煤为原料,利用40 kg焦炉制备了24种焦炭。通过工业分析、元素分析、灰成分分析、孔隙率和焦炭光学组织分析等手段表征焦炭的宏观组成及介观结构特性。借助同步辐射X射线小角散射(SAXS)和广角散射(WAXS)联用技术研究焦炭的碳–孔–灰特性。基于焦炭的宏观、介观和微观结构特性以及溶损机制分析了焦炭结构及组成与强度和反应性的本质联系。结果表明:焦炭有机质中碳元素质量分数占96.29%~99.07%;灰分质量分数在9.35%~14.51%范围内波动。中黏煤TB和贫煤CZ制备的焦炭富含2~70 nm孔隙,呈现清晰的小角散射现象。焦煤LL和配煤BC2在成焦过程中1~100 nm孔隙被封闭或转化成200~800 μm孔。期间,焦炭芳香度(fa)增加且片层间距(d002)减小,形成明锐的WAXS散射环,其余焦样呈弱散射环。低阶煤因挥发分释放引起焦炭裂纹网络形成与发展;高阶煤碳网结构在热应力作用下发生破裂,2种现象均导致焦炭抗碎强度(M40)下降。焦炭分子中适当的无定形结构(高Porod斜率)和表面粗糙度可增加碳层结构单元间的交联,并抑制平行碳层间的滑移;分形维数(DS)和芳香堆垛尺寸(LaLc)是决定焦炭反应性(CRI)的根本因素。

       

      Abstract: Profound understanding of coke molecular structure and the essence of gasification reactivity is the key of scientific evaluation of coke quality and directional control of coke reaction behavior. Taking 16 kinds of single coals and 8 kinds of coals used in a coking plant in Shanxi as the raw materials, 24 kinds of coals were prepared using a 40 kg coke oven. The macroscopic composition and mesoscopic structural characteristics of cokes were characterized and analyzed by industrial analysis, elemental analysis, gray composition analysis, porosity analysis and coke optical structure analysis. The carbon-pore-ash properties of coke were investigated by using synchrotron X-ray small-angle scattering (SAXS) and wide-angle X-ray scattering (WAXS) techniques. Based on the macroscopic, mesoscopic and microscopic structural characteristics and the dissolution reaction mechanism of coke, the essential relationship between coke structure and strength/reactivity was analyzed. The results show that the carbon mass content of coke organic matter is 96.29%−99.07%. Ash mass content fluctuates in the range of 9.35%−14.51%. Coke prepared from medium clay coal TB and lean coal CZ is rich in pores from 2 nm to 70 nm, showing clear small-angle scattering. During the coking process of coking coal LL and blending coal BC2, the nanopores are closed or transformed into macroporous structures. During this period, the aromaticity (fa) increases and the aromatic interlayer spacing (d002) decreases, thus forming sharp scattering rings, while the remaining coke samples showed weak scattering rings. The formation and development of coke crack network is caused by volatilization release in the pyrolysis process of low-rank coal. The carbon network structure of high-rank coal breaks under the action of thermal stress. Both of which lead to the decrease of the crushing strength (M40) of coke. The appropriate amorphous structure (high Porod slope) and surface roughness of coke molecules can increase the cross-links between carbon layer units and suppress the slip phenomenon between parallel carbon layers. The fractal dimension (DS) and aromatic stacking size (La and Lc) of coke are the fundamental factors that determine the reactivity (CRI) of coke.

       

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