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    准东煤掺烧对烟气NaCl浓度及其凝结特性的影响

    Influence of Zhundong coal blending ratio on NaCl concentration and condensation characteristics

    • 摘要: 准东煤中碱金属钠含量较高,燃用过程中会导致受热面严重的积灰结渣问题,降低锅炉运行的安全性和经济性。将准东煤与合适的煤种掺烧,通过煤灰中硅铝矿物与气相碱金属钠反应降低烟气中碱金属钠浓度,是防治严重积灰结渣问题发生的有效手段。为探究准东煤合适的掺烧比例,采用数值模拟方法,以一台600 MW对冲燃烧锅炉为研究对象,采用UDF对准东煤掺烧过程中碱金属钠析出、气相反应及NaCl蒸气凝结过程进行了数值模拟研究,实现了大型锅炉掺烧准东煤时碱金属钠迁移转化过程的模拟,获得了烟气中NaCl蒸气浓度分布及受热面上NaCl蒸气凝结特性随准东煤掺烧比例变化的规律。结果表明:烟气中NaCl蒸气浓度及炉内各受热面上NaCl蒸气凝结速率均随准东煤掺烧比例的增大而增大;当准东煤掺烧比例超过80%时,屏区受热面NaCl蒸气凝结速率增幅最大,使屏区受热面黏性明显增大,对飞灰颗粒的吸附倾向明显增强,屏区受热面沾污结渣倾向明显提高;当准东煤掺烧比例超过70%时,水冷壁受热面NaCl蒸气凝结速率增幅最大,导致其对飞灰颗粒的吸附倾向明显增强,水冷壁受热面发生严重积灰结渣问题的倾向明显提高。综合考虑,将准东煤掺烧比例控制在70%以内,有利于降低炉内各受热面的积灰结渣倾向。研究结果可为燃煤锅炉安全掺烧准东煤提供参考信息。

       

      Abstract: The high sodium content of Zhundong coal will lead to the serious fouling and slagging on the heating surface, and endanger the safe and economic operation of the boiler. It is an effective method to prevent and control the problem of serious fouling and slagging by mixing Zhundong coal and reducing the concentration of alkali metal sodium in the coal ash. In this study, a 600 MW opposed boiler was simulated, the alkali metal sodium precipitation, reaction and NaCl vapor condensation process was calculated, the migration and transformation process of alkali metal sodium in large-scale boiler co-firing with Zhundong coal was simulated, and the distribution of NaCl vapor concentration in flue gas and the condensation characteristics of NaCl vapor on the heating surface with the change of co-firing ratio of Zhundong. The results show: the concentration of NaCl vapor in the flue gas and the condensation rate of NaCl vapor on the heating surface of the furnace all increase with the increase of Zhundong coal blending ratio. When the blending ratio of Zhundong coal exceeds 80%, the NaCl vapor condensation rate of the heating surface increases most in the screen area, and the adsorption tendency to fly ash particles is significantly enhanced, the slagging tendency of the heated surface increases; when the blending ratio of Zhundong coal exceeds 70%, the vapor condensation rate of NaCl on the water wall increases most, and the adsorption tendency to fly ash particles is significantly enhanced, the tendency of serious fouling and slagging on the water wall is significantly increased. Controlling the ratio of Zhundong coal within 70% is beneficial to reduce the tendency of fouling and slagging in heating surface in the furnace. The research results can provide reference information for the safe blending of Zhundong coal in coal-fired boilers.

       

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