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    300 MW燃煤机组电除尘器内部极线裹灰关键影响因素

    Research on the key influencing factors of ash wrapping of electrostatic precipitator in a 300 MW coal-fired unit

    • 摘要: 针对某电厂300 MW燃煤机组超低排放条件下电除尘器极线出现的严重裹灰、板结现象,通过分析积灰样品烧失量、可溶性离子浓度、灰成分、粒径以及比电阻特性,结合锅炉超低排放运行特点,研究了电除尘器极线裹灰形成的关键影响因素。结果表明,低低温电除尘器极线上裹灰样品的NH+4、SO2-4及灰样中SO3含量均较高,证实了电除尘器极线裹灰的主要原因是SCR脱硝系统逃逸氨与烟气中SO3反应生成硫酸氢铵,且由于低低温电除尘器工作温度较低,烟气中硫酸氢铵一旦形成后难以分解,造成电除尘器极线裹灰严重。同时由于除尘器入口烟气湿度过大,导致飞灰黏性增加,加剧了电除尘器极线裹灰与板结现象。硫酸氢铵使飞灰性质发生改变,飞灰粒度降低,同时硫酸氢铵的附着会影响电除尘器荷电,导致电除尘器除尘效率下降,进一步加剧极线积灰现象。因此,为减少电除尘器裹灰、板结现象,必须有效控制电除尘器入口烟气含水率,同时严格控制脱硝系统氨逃逸及SO3生成浓度等关键影响因素。

       

      Abstract: Aiming at the serious ash wrapping and hardening of the electrode line of the electrostatic precipitator under the ultra-low emission condition of a 300 MW coal-fired unit in a power plant, the key influencing factors of the formation of ash wrapping on the pole wire of the electrostatic precipitator were studied by analyzing the loss on ignition, soluble ion concentration, ash composition, particle size and specific resistance characteristics of the ash deposited samples, combined with the ultra-low emission operation characteristics of the boiler. The results show that the content of NH■,SO■ and SO_3 in the ash-coated samples on the electrode wire of the low-temperature electrostatic precipitator are all higher, confirming that the main reason for the ash-coated sample of the electrostatic precipitator is the escape of ammonia from the SCR denitrification system and the combination with the ash. SO_3 in the flue gas reacts to generate ammonium hydrogen sulfate. Due to the low operating temperature of the low-low temperature electrostatic precipitator, it is difficult to decompose the ammonium hydrogen sulfate in the flue gas once it has formed, resulting in serious dusting of the electrode wire of the electrostatic precipitator. At the same time, due to the excessive humidity of the flue gas at the inlet of the precipitator, the viscosity of the fly ash increases, which aggravates the phenomenon of ash wrapping and hardening of the electrode wire of the electrostatic precipitator. Ammonium bisulfate changes the properties of fly ash and reduces the particle size of fly ash. At the same time, the adhesion of ammonium bisulfate affects the charging of the electrostatic precipitator, resulting in a decrease in the dust removal efficiency of the electrostatic precipitator and further aggravating the phenomenon of polar line ash deposition. Therefore, in order to reduce the phenomenon of dust wrapping and hardening of the electrostatic precipitator, it is necessary to effectively control the moisture content of the flue gas at the inlet of the electrostatic precipitator, and at the same time strictly control the key influencing factors such as ammonia escape and SO_3 generation concentration in the denitrification system.

       

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