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    三峰分形级配水煤浆提浓技术研究

    Study of coal water slurry concentration technology based on three-peak fractal gradation

    • 摘要: 水煤浆气化采用传统单磨机工艺制浆时存在煤浆浓度低、流动性和雾化性较差等问题,基于粒度级配理论方法,在水煤浆中加入细浆和超细浆,实现水煤浆三峰分形级配,分析了三峰分形级配水煤浆提浓技术理论,论述了三峰分形级配煤浆提浓技术在山西阳煤丰喜泉稷能源有限公司的工业应用情况。结果表明,采用三峰分形级配提浓技术后,水煤浆浓度由6010%提高到6419%,提高了409%;有效气含量由7991%提高到8212%,提高了221%;比氧耗降低了35 m3/km3,比煤耗降低了20 kg/km3。吨合成氨耗煤量减小005 t,吨煤增合成氨量增加0024 t。三峰分形级配提浓技术的成功研发使得水煤浆技术具有了制浆浓度高、煤种适应性宽、效率高、能耗更低的技术特点,将取代能耗高、效率低的常规棒磨机制浆工艺。

       

      Abstract: Aiming at solving the problems of low concentration,poor fluidity and atomization of coal water slurry produced by single mill process,the theory and method of particle size gradation was systematically studied,and the three-peak fractal gradation of coal water slurry could be realized by adding fine slurry and ultra-fine slurry.Theory and industrial application of coal water slurry concentration technology based on three-peak fractal gradation in Shanxi Yangmei Fengxiquanzi Energy Co.,Ltd. were analysed. Results show that coal slurry concentration increases from 60.10% to 64.19%,and the effective gas content increases from 79.91% to 82.12%.Specific oxygen consumption and specific coal consumption decrease by 35 m~3/km~3 and 20 kg/km~3,while ammonia consumption per ton of ammonia decreases by0.05 t,and the amount of ammonia per ton of coal increases by 0.024 t.The three-peak fractal gradation concentration technology has advantage of high pulp concentration and efficiency,wide adaptability of coal types and lower energy consumption,which will instead of conventional bar mill pulping process.

       

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