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    无内胆全复合材料Ⅴ型高压储氢容器制造工艺及性能评估分析

    Manufacturing process and performance evaluation analysis of Ⅴ-type high-pressure hydrogen storage vessels with all-composite material and no liner

    • 摘要: Ⅴ型高压储氢容器作为一种无内胆全复合材料压力容器,是高压气态储氢装备向轻量化、高质量储氢密度方向发展的重要技术路径。围绕无内胆全复合材料Ⅴ型高压储氢容器,系统综述其结构特征、典型应用场景、关键制造工艺、性能研究进展及标准体系现状。重点分析了长丝缠绕与自动铺丝(AFP)等成型技术在复杂曲面铺放、局部增强、厚度控制及缺陷演化方面的适用性与差异,指出AFP更契合Ⅴ型瓶“承压—密封一体化”的制造需求。同时,归纳了Ⅴ型瓶在静力爆破、损伤容限、疲劳寿命及氢渗透行为等方面的研究现状,认为其服役失效本质上表现为结构承载能力衰减与密封性能退化的耦合过程。进一步结合国内外相关标准的发展动态,指出现有标准主要面向Ⅲ型和Ⅳ型储氢瓶,尚难全面覆盖Ⅴ型瓶在高压氢渗透测试、瓶口密封评价、缺陷容限及无损检测等方面的专属需求。总体来看,Ⅴ型储氢容器具有显著的轻量化和工程应用潜力,但其产业化仍需在高精度制造、损伤—渗透耦合机理、关键区域密封设计及专用标准构建等方面实现系统性突破。

       

      Abstract: As a linerless all-composite pressure vessel, Type Ⅴ high-pressure hydrogen storage vessels represent an important technical pathway for high-pressure gaseous hydrogen storage equipment to evolve toward lightweight construction and high-quality hydrogen storage density. Focusing on linerless all-composite Type Ⅴ high-pressure hydrogen storage vessels, this paper systematically reviews their structural characteristics, typical application scenarios, key manufacturing processes, advances in performance research, and current status of standard systems. It focuses on analyzing the applicability and differences of forming technologies such as filament winding and automated fiber placement (AFP) in complex-surface layup, local reinforcement, thickness control, and defect evolution, and points out that AFP is more compatible with the manufacturing requirements of the “integrated pressure-bearing and sealing” design of Type Ⅴ cylinders. Meanwhile, the research status of Type Ⅴ cylinders in terms of static burst, damage tolerance, fatigue life, and hydrogen permeation behavior is summarized. It is concluded that their in-service failure is essentially a coupled process of structural load-bearing capacity degradation and sealing performance deterioration. Further combined with the development trends of relevant domestic and international standards, it is indicated that existing standards are mainly oriented toward Type Ⅲ and Type Ⅳ hydrogen storage cylinders, and cannot yet fully cover the exclusive requirements of Type Ⅴ cylinders in high-pressure hydrogen permeation testing, port sealing evaluation, defect tolerance, nondestructive testing, and other aspects. Overall, Type Ⅴ hydrogen storage vessels possess significant lightweight and engineering application potential; however, their industrialization still requires systematic breakthroughs in high-precision manufacturing, damage-permeation coupling mechanisms, sealing design of critical regions, and the establishment of dedicated standards.

       

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