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    660 MW超超临界锅炉近临界区流动不稳定性及动态特性研究

    Numerical analysis of flow instability and dynamic characteristics in -a 660 MW ultra-supercritical boiler under near-critical conditions

    • 摘要: 近临界压力区工质热物性对压力与温度变化高度敏感,导致超超临界锅炉在该区域的超临界区段运行时存在显著的水动力失稳风险。为确保超超临界锅炉在深度调峰过程中的稳定与安全,基于守恒方程建立了超临界压力下水冷壁密度波振荡的发生机理与动态响应特性的数学表征方法。采用频域分析法,根据工质物性将锅炉管段划分为液相、两相和汽相三个区域,通过施加小线性扰动并进行拉普拉斯变换,得到锅炉管段的传递函数。基于MATLAB与C语言开发了临界热流密度预测程序,并运用自动控制理论中的奈奎斯特判据分析系统稳定性。以某660 MW超超临界煤粉锅炉为研究对象,针对其在超临界条件下近临界压力区的运行工况,计算了下炉膛最长回路在该工况下的临界热流密度与动态响应特性。确定该回路临界热流密度为274 kW·m^-2,实际运行点远离临界热流密度点,满足安全要求。系统研究了当热负荷、入口焓值、入口流量及出口压力等关键运行参数发生阶跃变化时,压力、入口过冷度、入口质量流量、热流密度及管长等参数对锅炉瞬态响应特性的影响规律。结果表明:锅炉运行压力越高,系统恢复稳定所需时间越长,但参数扰动幅度越小;入口焓值与热流密度越高,恢复时间越短但扰动幅度越大;入口质量流量增大可缩短恢复时间并减小扰动幅度;管长增加会延长恢复时间并放大扰动幅值。总体而言,提高压力与质量流量可增强系统稳定性,而提升入口焓值、热流密度或增加管长则会削弱稳定性。本研究结论为超超临界锅炉在深度调峰时近临界压力区超临界区段的安全调峰运行提供了理论指导与实践参考。

       

      Abstract: The thermophysical properties of working fluids in the near-critical pressure region are highly sensitive to pressure and temperature, leading to a significant risk of hydrodynamic instability when ultra-supercritical boilers operate in the supercritical section of this region. To ensure the stability and safety of ultra-supercritical boilers during deep load cycling, a mathematical characterization method for the occurrence mechanism and dynamic response characteristics of density wave oscillations in water walls under supercritical pressure conditions is established based on conservation equations. Using the frequency-domain method, the boiler tube section is divided into three regions—liquid, vapor-liquid mixture, and vapor—according to the physical properties of the working fluid. After applying a small linear perturbation and performing Laplace transformation, the transfer function of the boiler tube section is obtained. A critical heat flux prediction program is developed based on MATLAB and C language, and system stability is analyzed using the Nyquist criterion from automatic control theory. A 660 MW ultra-supercritical pulverized coal boiler is selected as the research object, with a focus on its operation in the near-critical pressure region under supercritical conditions. The critical heat flux and dynamic response characteristics of the longest loop in the lower furnace under this condition are calculated. The critical heat flux for this loop is determined to be 274 kW·m^-2, and the actual operating point is far from the critical heat flux point, meeting safety criteria. A systematic study is conducted to examine the effects of various parameters, including pressure, inlet subcooling, inlet mass flow rate, heat flux, and tube length, on the transient response characteristics of the boiler when key operating parameters—such as thermal load, inlet enthalpy, inlet flow rate, and outlet pressure—undergo step changes. The results indicate that higher boiler operating pressures lead to longer recovery times for system stabilization but smaller parameter disturbance amplitudes. Higher inlet enthalpy and heat flux result in shorter recovery times but larger disturbance amplitudes. Increased inlet mass flow rates shorten recovery times and reduce disturbance amplitudes. Longer tube lengths prolong recovery times and amplify disturbance magnitudes. Overall, increasing pressure and mass flow rate enhances system stability, whereas raising inlet enthalpy, heat flux, or tube length undermines stability. The findings of this study provide theoretical guidance and practical reference for the safe peak-shaving operation of ultra-supercritical boilers within the supercritical zone of the near-critical pressure region during deep load cycling.

       

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