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    面向工业化碳捕集的膜分离材料研究进展及全生命周期评价

    Research Progress on Membrane Materials for Industrial Carbon Capture and Life Cycle Assessment

    • 摘要: 面自工业革命以来,化石燃料的过度使用导致大气中二氧化碳(CO2)浓度急剧上升,引发了严峻的全球气候危机。在此背景下,开发高效、低能耗的 CO2 捕集、利用与封存(CCUS)技术已成为实现“碳达峰、碳中和”战略目标的关键。相较于传统的化学吸收法,膜分离技术凭借其模块化设计、无相变能耗及操作灵活等显著优势,被公认为是最具工业化应用潜力的下一代碳捕集技术之一。本文首先系统综述了面向 CO2 捕集的高性能膜材料研究进展,涵盖无机膜、有机聚合物膜及混合基质膜(MMMs)三大类别。针对有机膜受限于渗透性与选择性的“博弈”效应及物理老化问题,探讨了分子结构设计与交联改性策略;针对无机膜成本与加工难点,分析了其在极端工况下的应用优势;重点讨论了兼具两者优点的混合基质膜,指出通过界面工程调控“Sieve-in-a-cage”空隙及链段刚化是提升其性能的关键。在此基础上,本文深入探讨了膜技术在燃煤电厂烟气、石油化工氢气纯化及天然气/沼气净化三大核心场景中的应用潜力与挑战,特别指出了烟气中低分压与杂质(SOx/NOx)竞争吸附、以及高压天然气中 CO2 诱导塑化效应等关键工程痛点。区别于传统综述,本文构建了涵盖分离性能、长期运行稳定性及全生命周期成本(LCCA)的综合评价体系,引入平准化碳捕集成本(LCOC)作为核心指标,量化分析了渗透性与选择性之间的经济平衡点。分析表明,通过优化多级膜工艺与组件设计,膜法技术在中高浓度 CO2 捕集及空间受限场景下已具备优于传统胺吸收法的经济竞争力。最后,本文对未来发展进行了展望,指出突破高性能材料的卷对卷放大制备瓶颈、建立基于真实侧流烟气的长期服役测试平台以及推动“膜+X”多技术耦合工艺,是实现膜法 CO2 捕集大规模工业应用的关键路径。

       

      Abstract: Since the Industrial Revolution, the excessive use of fossil fuels has led to a sharp rise in atmospheric carbon dioxide (CO2) concentrations, triggering a severe global climate crisis. Against this backdrop, the development of efficient and low-energy Carbon Capture, Utilization, and Storage (CCUS) technologies has become key to achieving the strategic goals of "carbon peaking and carbon neutrality." Compared with traditional chemical absorption methods, membrane separation technology is recognized as one of the next-generation carbon capture technologies with the most industrial application potential, owing to its significant advantages such as modular design, no phase-change energy consumption, and operational flexibility.This paper first systematically reviews the research progress of high-performance membrane materials for CO2 capture, covering three main categories: inorganic membranes, organic polymeric membranes, and mixed matrix membranes (MMMs). Addressing the "trade-off" effect between permeability and selectivity and the physical aging issues limiting organic membranes, molecular structure design and cross-linking modification strategies are discussed; for inorganic membranes, despite their high cost and processing difficulties, their application advantages under extreme operating conditions are analyzed. The discussion focuses on mixed matrix membranes, which combine the advantages of both, pointing out that regulating "sieve-in-a-cage" voids and chain rigidification through interface engineering is crucial for enhancing their performance.On this basis, the paper deeply explores the application potential and challenges of membrane technology in three core scenarios: coal-fired power plant flue gas, petrochemical hydrogen purification, and natural gas/biogas purification. Particular attention is drawn to critical engineering issues such as low partial pressure and competitive adsorption of impurities (SOx/NOx) in flue gas, and the CO2-induced plasticization effect in high-pressure natural gas.Distinct from traditional reviews, this paper establishes a comprehensive evaluation system covering separation performance, long-term operational stability, and Life Cycle Cost Analysis (LCCA). Introducing the Levelized Cost of CO2 Capture (LCOC) as a core indicator, it quantitatively analyzes the economic balance point between permeability and selectivity. The analysis indicates that by optimizing multi-stage membrane processes and module design, membrane technology already possesses economic competitiveness superior to traditional amine absorption methods in medium-to-high concentration CO2 capture and space-constrained scenarios.Finally, the paper outlines future development directions, pointing out that breaking through the bottlenecks of roll-to-roll scale-up manufacturing of high-performance materials, establishing long-term service testing platforms based on real side-stream flue gas, and promoting "Membrane+X" multi-technology hybrid processes are key pathways to realizing large-scale industrial application of membrane-based CO2 capture.

       

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