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    三元杂质分类下焦化硫基固废的资源化路径

    Resource utilization pathway of coking sulfur-based solid waste based on ternary impurity classification

    • 摘要: 湿法氧化脱硫产生的硫基固废,因杂质与单质硫紧密结合而难以资源化,是焦化行业的共性难题。本研究通过溯源组分物质流向与赋存状态,构建了“水溶态(WI)-亲硫态(DI)-裹挟态(OI)”三元杂质分类体系,并剖析了其微观结合机制,进而提出可行的资源化转化路径。结果表明:WI是影响固废批次稳定性的关键因素,其与硫磺疏水性差异大,水洗高效脱除后,硫磺纯度由81.03%提升至93.86%;DI基于亲硫属性形成的“共轭-包裹”双重协同阻滞机制,是制约硫磺高效纯化的关键瓶颈;OI含量较低(约1.6%),可通过物理手段分离。DI与OI的组成稳定、受脱硫工艺影响小,为资源化共性研究奠定了基础。基于组分热解与溶解特性差异,评述了热驱动与浸取提纯的适用性及经济性局限。在此基础上,提出两条高值化路径:一是耦合不溶性硫磺制备并关联焦化系统,发挥气相热分离的高效脱杂优势,同时缓解能耗与尾气问题;二是脱除WI后,利用DI的改性增益复配沥青改性剂。本研究为焦化硫基固废的清洁高值化利用提供了理论依据与可工程化的技术路径。

       

      Abstract: Sulfur-based solid waste generated from wet oxidation desulfurization is difficult to utilize as a resource due to the tight combination of impurities and elemental sulfur, posing a common challenge in the coking industry. In this study, by tracing the material flow and occurrence state of components, a ternary impurity classification system of “water-soluble impurities (WI) - dithiophilic impurities (DI) - occluded impurities (OI)” was constructed, and the microscopic binding mechanism was analyzed, thereby proposing feasible resource utilization pathways. The results show that WI is the key factor affecting batch stability; due to its large hydrophobicity difference from sulfur, water washing enables efficient removal, increasing sulfur purity from 81.03% to 93.86%. The “conjugation-encapsulation” dual synergistic inhibition mechanism formed by DI based on their dithiophilic property is the key bottleneck restricting the efficient purification of sulfur. OI have a low content (approximately 1.6%) and can be separated by physical means. The compositions of DI and OI are stable and less affected by the desulfurization process, which lays a foundation for common research on resource utilization. Based on the differences in pyrolysis and dissolution characteristics of the components, the applicability and economic limitations of thermal-driven and leaching purification methods are reviewed. On this basis, two high-value pathways are proposed: first, coupling with the preparation of insoluble sulfur and linking with the coking system, taking advantage of the efficient impurity removal by gas-phase thermal separation while alleviating energy consumption and exhaust gas issues; second, after removing WI, using the modification gain of DI to formulate asphalt modifiers. This study provides a theoretical basis and an engineerable technical route for the clean and high-value utilization of coking sulfur-based solid waste.

       

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