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    胶质气泡强化气化细渣炭-灰浮选分离研究

    Study on the Enhanced Flotation Separation of Carbon and Ash from Gasification Fine Slag by Colloidal Gas Aphrons

    • 摘要: 气化细渣中残炭颗粒孔隙发达,可作为低成本的多孔吸附材料,因此实现气化细渣炭-灰分离具有重要意义。然而,煤气化细渣孔隙发达、残炭疏水性差的特点,导致其在浮选过程中面临气泡黏附困难与捕收剂消耗大的双重挑战。胶质气泡(CGAs)通过非离子型表面活性剂十二烷基醇聚氧乙烯醚(AEO-4)制备,将CGAs引入气化细渣(GFS)浮选体系,促进气化细渣炭-灰浮选分离。在精矿回收率相同的情况下,胶质气泡浮选比常规浮选+AEO-4的煤油用量节省50.00%以上。研究了CGAs引入对气泡矿化碰撞周期、诱导时间、气泡运动速度、接触角等参数的影响。CGAs引入对气泡-气化细渣黏附矿化具有促进作用,气泡与CGAs处理的气化细渣表面诱导时间为220 ms;进一步添加煤油后,气泡与气化细渣表面的诱导时间降低至165 ms,CGAs的引入促进了煤油在气化细渣表面的吸附,有效发挥捕收剂作用。此外,CGAs的引入对气化细渣表面疏水性改善具有促进作用,常规气泡与经由180 mg/LCGAs处理后的气化细渣表面形成的接触角明显大于其他处理方式。

       

      Abstract: The residual carbon particles embedded in gasification fines exhibit a well?developed pore structure, a feature that positions them as promising candidates for low?cost porous adsorbents. Given this potential, achieving an effective separation of carbon from ash in such fines becomes a matter of considerable practical importance. Nevertheless, the combination of this highly porous nature and the inherently weak hydrophobicity of the residual carbon creates two significant hurdles in conventional flotation operations: poor adhesion between bubbles and particles, and a high demand for collector agents.To address these issues, colloidal gas bubbles (CGAs) were generated using dodecyl polyoxyethylene ether (AEO-4), a nonionic surfactant. When these CGAs were incorporated into the gasification fine slag (GFS) flotation system, a noticeable improvement in the separation efficiency of carbon and ash was observed. Under identical concentrate recovery conditions, the CGA?assisted flotation process achieved a reduction in kerosene consumption exceeding 50.00%, relative to that required in conventional flotation where only AEO?4 was used.A series of experiments were carried out to examine how the introduction of CGAs influences several key flotation parameters, including the bubble?mineralization collision cycle, induction time, bubble velocity, and contact angle. The findings indicate that the presence of CGAs facilitates both the attachment of bubbles to gasification fines and the subsequent mineralization process. Specifically, the induction time measured between bubbles and the surface of fines pre?treated with CGAs was 220?ms. When kerosene was added in conjunction with CGAs, this induction time dropped to 165?ms, suggesting that CGAs enhance the adsorption of kerosene onto the particle surface and thus serve as an effective collector in the system.In addition, the application of CGAs was found to contribute to a marked increase in the surface hydrophobicity of the gasification fines. Among the various conditions tested, the contact angle formed between conventional bubbles and the fines surface after treatment with 180?mg/L CGAs was significantly larger than those recorded under other treatment regimes, further confirming the role of CGAs in improving surface properties favorable to flotation.

       

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